Optimal control of a cooling line for production of hot rolled dual phase steel

In this article, the optimal control of a cooling line for production of dual phase steel in a hot rolling process is discussed. In order to achieve a desired dual phase steel microstructure an optimal cooling strategy has to be found. The cooling strategy should be such that a desired final distribution of ferrite in the steel slab is reached most accurately. This problem has been solved by means of mathematical control theory. The results of the optimal control of the cooling line have been verified in hot rolling experiments at the pilot hot rolling mill at the Institute for Metal Forming (IMF), TU Bergakademie Freiberg

Numerical cooling strategy design for hot rolled dual phase steel

In this article, the Mo-Mn dual phase steel and its process parameters in hot rolling are discussed. The process window was derived by combining the experimental work in a hot deformation dilatometer and numerical calculation of process parameters using rate law models for ferrite and martensite transformation. The ferrite formation model is based on the Leblond and Devaux approach while martensite formation is based on the Koistinen-Marburger (K-M) formula. The carbon enrichment during ferrite formation is taken into account for the following martensite formation. After the completion of the parameter identification for the rate law model, the evolution of phases in multiphase steel can be addressed. Particularly, the simulations allow for predicting the preferable degree of retained strain and holding temperature on the run out table (ROT) for the required ferrite fraction

Numerical cooling strategy design for hot rolled dual phase steel

In this article, the Mo-Mn dual phase steel and its process parameters in hot rolling are discussed. The process window was derived by combining the experimental work in a hot deformation dilatometer and numerical calculation of process parameters using rate law models for ferrite and martensite transformation. The ferrite formation model is based on the Leblond and Devaux approach while martensite formation is based on the Koistinen-Marburger (K-M) formula. The carbon enrichment during ferrite formation is taken into account for the following martensite formation. After the completion of the parameter identification for the rate law model, the evolution of phases in multiphase steel can be addressed. Particularly, the simulations allow for predicting the preferable degree of retained strain and holding temperature on the run out table (ROT) for the required ferrite fraction

Phase transformation modeling and parameter identification from dilatometric investigations

The goal of this paper is to propose a new approach towards the evaluation of dilatometric results, which are often employed to analyse the phase transformation kinetics in steel, especially in terms of continuous cooling transformation (CCT) diagram. A simple task of dilatometry is deriving the start and end temperatures of the phase transformation. It can yield phase transformation kinetics provided that plenty metallographic investigations are performed, whose analysis is complicated especially in case of several coexisting product phases. The new method is based on the numerical solution of a thermomechanical identification problem. It is expected that the phase transformation kinetics can be derived by this approach with less metallographic tasks. The first results are remarkably promising although further investigations are required for the numerical simulations

Принципы и средства экономического регулирования качества окружающей среды

The goal of this paper is to propose a new approach towards the evaluation of dilatometric results, which are often employed to analyse the phase transformation kinetics in steel, especially in terms of continuous cooling transformation (CCT) diagram. A simple task of dilatometry is deriving the start and end temperatures of the phase transformation. It can yield phase transformation kinetics provided that plenty metallographic investigations are performed, whose analysis is complicated especially in case of several coexisting product phases. The new method is based on the numerical solution of a thermomechanical identification problem. It is expected that the phase transformation kinetics can be derived by this approach with less metallographic tasks. The first results are remarkably promising although further investigations are required for the numerical simulations

Multi-scale modelling of hot rolled dual phase steels for process design

This thesis investigates and models the austenite to ferrite transformation in the hot rolling of two different dual phase steels. The investigation has been carried out in a deformation dilatometer as well as a 4-stand pilot rolling mill. Three different modelling approaches were employed to give different aspects of information and for different applications. Macroscopic kinetics model base on JMAK rate form gives simple overall kinetics information and indicates the appropriate process window as a function of temperature on the Run Out Table and the degree of deformation in the nonrecrystallisation region. Thermodynamics model show the effect of chemical composition on critical temperatures and therefore on the processing temperature window. Phase field yields the microstructure evolution in details, namely, ferrite grain size distribution and phase fraction as well as the diffusion profile in the remaining austenite. It supports the information for the finding of significant amount of retained austenite and the strong carbon gradient found by field emission electron microprobe

The Synchrotron Radiation for Steel Research

The synchrotron X-ray radiation is a great tool in materials characterization with several advantageous features. The high intensity allows clear interaction signals and high energy of X-ray yields higher sampling volume. The samples do not need extra preparation and the microstructure is therefore not affected. With the tunability of the X-ray energy, a large range of elements and features in the samples can be investigated by different techniques, which is a significant difference between a stand-alone X-ray tube and synchrotron X-ray. Moreover, any experimental equipment can be installed through which the synchrotron beam travels. This facilitates the so-called in situ characterization such as during heat treatment, hot deformation, chemical reaction or welding. Although steel which possesses rather high density requires very high energy X-ray for large interaction volume, lower energy is still effective for the investigation of local structure of nanoconstituents. This work picks up a couple examples employing synchrotron X-ray for the characterization of high strength steels. The first case is the quantification of precipitates in high strength low alloyed (HSLA) steel by X-ray absorption spectroscopy. The other case is the in situ X-ray diffraction for phase fraction and carbon partitioning in multiphase steels such as transformation induced plasticity (TRIP) steel