The role of microstructural development in the hydrothermal corrosion of cast and HIPed Stellite 6 analogues in simulated PWR conditions

The corrosion behaviour of cast and HIPed Stellite 6 analogue materials in PWR-simulating conditions was investigated. The cast alloy exhibited localised corrosion at the boundary between the matrix and the M7C3 carbides, with this being attributed to chromium depletion in the matrix associated with the carbide growth. In contrast, the HIPed alloy exhibited no localised corrosion. The carbon content of the cast Stellite 6 analogue was right at the top end of the range indicated in the Stellite 6 specification: this results in a high fraction of carbides and a general depletion of the chromium content of the matrix

A comparison of the galling wear behaviour of PVD Cr and electroplated hard Cr thin films

Electroplated hard chromium (EPHC) is used in many industries as a wear and corrosion resistant coating. However, the long term viability of the electroplating process is at risk due to legislation regarding the toxic chemicals used. The physical vapour deposition (PVD) process has been shown to produce chromium and chromium-based coatings that could be a possible alternative for EPHC in some applications. This study investigates the microstructure and properties of two PVD chromium coatings as a possible alternative to EPHC to provide resistance to galling. Two PVD deposition processes are investigated, namely electron beam PVD (EBPVD) and unbalanced magnetron sputtering (UMS). Galling wear tests were performed according to ASTM G98-17. The results show that the two PVD coatings are of similar hardness, surface roughness and exhibit similar scratch behaviour. However, the galling wear resistance of the coating deposited by UMS is approximately ten times that of the EBPVD coating, and similar to that of the EPHC. X-ray diffraction reveals that the EBPVD chromium coating has a strong preferred orientation of the {200} planes parallel to the coating surface whilst in the UMS PVD coating, preferred orientations of the {110} and {211} planes parallel to the surface are observed. The EPHC does not exhibit relative peak intensities which conform to the International Centre for Diffraction Data (ICDD) powder diffraction pattern consistent with chromium. The crystal orientation of the PVD chromium coatings appears to play a significant role in influencing galling resistance

Microstructural characterisation of Tristelle 5183 (Fe-21%Cr-10%Ni-7.5%Nb-5%Si-2%C in wt%) alloy powder produced by gas atomisation

Nitrogen gas atomised powders of the hardfacing alloy Tristelle 5183 (Fe-21%Cr-10%Ni-7%Nb-5%Si-2%C in wt%) were sieved into different particle size ranges and their microstructures have been investigated. Powder particles larger than approximately 53 μm are composed of dendritic fcc γ-Fe as the principal phase with smaller quantities of: α-Fe, an interdendritic silicide phase isostructural to Fe5Ni3Si2, and Nb(C,N). Particles 10 μm) sized Nb(C,N) particles, that are seen in all powder size fractions, pre-existed in the melt prior to atomisation, whereas micron-sized Nb(C,N) particles that are found within α-Fe, γ-Fe or silicide are the primary solidification phase. Nanoscale Nb(C,N) also formed interdendritically in the last stages of solidification. Compared with a mould cast sample, a significant difference is the suppression of M7C3 formation in all powder size ranges. The increasing quantities of α-Fe and silicide in smaller sized powder particles is consistent with increased undercooling prior to nucleation permitting metastable phase formation

The effect of temperature on sliding wear of self-mated HIPed Stellite 6 in a simulated PWR water environment

Cobalt-based Stellite alloys are widely used in the primary circuit of pressurized water reactors (PWR) to protect valve surfaces against wear and galling in a corrosive environment. In this study, self-mated sliding wear of HIP-consolidated (Hot Isostatically Pressed) Stellite 6 (Co − 27.1 Cr − 1.5 Si − 5.0 W − 0.96 C, in wt %) was investigated. A pin-on-disc apparatus was enclosed in an autoclave and wear was measured in water from room temperature up to 250 °C (a representative PWR environment). Samples were characterized before and after wear testing using mass measurements, profilometry, X-ray diffraction and scanning electron microscopy (SEM) with electron backscatter diffraction (EBSD). The bulk HIPed alloy is predominantly two phase and comprises a cobalt-rich fcc matrix and an M7C3 carbide phase. However, surface grinding prior to wear testing causes a surface layer of the matrix to partially transform to hcp Co-rich phase. The wear (mass loss) is very low below 150 °C but increases by approximately an order of magnitude when the temperature is increased from 150 to 250 °C. SEM/EBSD reveals sub-surface damage and partial fcc to hcp transformation of the Co-rich matrix phase to a depth of ~ 15 μm in the disc. However, there is little change in transformation behavior and depth with temperature and this is not regarded as significant cause of the increased wear. The order of magnitude increase in wear is instead ascribed to a tribocorrosion mechanism associated with significantly higher corrosion rates at 250 °C than at 150 °C. As the material removal and factors affecting it are found to be so dependent on temperature, this work demonstrates the necessity of conducting assessments of materials for use in PWR environments under representative conditions

The evolution of subsurface deformation and tribological degradation of a multiphase Fe-based hardfacing induced by sliding contact

Multiphase Fe-based hardfacing alloys, for example Tristelle 5183 Fe-21%Cr-10%Ni7.5%Nb-5%Si-2%C in wt.%, are extensively used for tribological applications, including valves, bearings and drive mechanisms, where two surfaces are unavoidably subjected to loaded sliding contact within engineering systems. In this study, transmission electron microscopy (TEM), scanning electron microscopy (SEM), and X-ray diffraction (XRD) were used to characterize, for the first time, the tribologically affected material induced by the self-mated sliding contact of HIPed Tristelle 5183. This provided novel insight into the deformation modes which permit the accumulation of the high levels of subsurface strain required for plasticity dominated (adhesive) wear in a commercial hardfacing. In the subsurface regions furthest from the sliding contact, plastic deformation is accommodated by deformation induced martensitic transformation to e-martensite and α0-martensite, twinning, the generation of planar dislocation arrangements (generated by planar slip) and the generation of dislocation tangles. Closer to the sliding contact, the subsurface becomes unstable, and nanocrystallisation driven by grain boundary mediated deformation mechanisms and crystallographic slip completely engulf the near surface microstructure. It is postulated that nanocrystalisation within the subsurface is a needed in order to accommodate the extremely high strains required in order to permit tribological degradation via plasticity dominated wear. The extrusion of metallic slivers via plastic ratcheting generates ductile shear cracksgoverned by plastic strain, and the failure of these slivers generates plate/flake-like wear debris

France's 'crise coloniale' and the breakdown of policy making in Indochina, 1944-1947

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