Modeling of primary dendrite arm spacing variations in thin-slab casting of low carbon and low alloy steels

Solidification structure of a High Strength Low Alloy (HSLA) steel, in terms of dendrite arm spacing distribution across the shell thickness, is studied in a breakout shell from a thin-slab caster at Tata Steel in IJmuiden. Columnar dendrites were found to be the predominant morphology throughout the shell with size variations across the shell thickness. Primary Dendrite Arm Spacing (PDAS) increases by increasing the distance from meniscus or slab surface. Subsequently, a model is proposed to describe the variation of the PDAS with the shell thickness (the distance from slab surface) under solidifiction conditions experienced in the primary cooling zone of thin-slab casting. The proposed relationship related the PDAS to the shell thickness and, hence, can be used as a tool for predicting solidifcation structure and optimizing the thin-slab casting of low alloy steels

Effect of V and N on the microstructure evolution during continuous casting of steel

Low Carbon (LC) steel is not expected to be sensitive to hot tearing and/or cracking while microalloyed steels are known for their high cracking sensitivity during continuous casting. Experience of the Direct Sheet Plant caster at Tata Steel in Ijmuiden (the Netherlands), seems to contradict this statement. It is observed that a LC steel grade has a high risk of cracking alias hot tearing, while a High Strength Low Alloyed (HSLA) steel has a very low cracking occurrence. Another HSLA steel grade, with a similar composition but less N and V is however very sensitive to hot tearing. An extreme crack results in a breakout. A previous statistical analysis of the breakout occurrence reveals a one and a half times higher possibility of a breakout for the HSLA grade compared to the LC grade. HSLA with extra N, V shows a four times smaller possibility of breakout than LC. This study assigns the unexpected effect of the chemical composition on the hot tearing sensitivity to the role of some alloying elements such as V and N as structure refiners.This research was carried out under project number M41.5.08320 within the framework of the Research Program of the Materials innovation institute M2i (www.m2i.nl)

Evaluating the Performance of Infectious Disease Forecasts: A Comparison of Climate-Driven and Seasonal Dengue Forecasts for Mexico

Dengue viruses, which infect millions of people per year worldwide, cause large epidemics that strain healthcare systems. Despite diverse efforts to develop forecasting tools including autoregressive time series, climate-driven statistical, and mechanistic biological models, little work has been done to understand the contribution of different components to improved prediction. We developed a framework to assess and compare dengue forecasts produced from different types of models and evaluated the performance of seasonal autoregressive models with and without climate variables for forecasting dengue incidence in Mexico. Climate data did not significantly improve the predictive power of seasonal autoregressive models. Short-term and seasonal autocorrelation were key to improving short-term and long-term forecasts, respectively. Seasonal autoregressive models captured a substantial amount of dengue variability, but better models are needed to improve dengue forecasting. This framework contributes to the sparse literature of infectious disease prediction model evaluation, using state-of-the-art validation techniques such as out-of-sample testing and comparison to an appropriate reference model

Sustained release of prostaglandin E2 in fibroblasts expressing ectopically cyclooxygenase 2 impairs P2Y-dependent Ca2+-mobilization

The nucleotide uridine trisphosphate (UTP) released to the extracellular milieu acts as a signaling molecule via activation of specific pyrimidine receptors (P2Y). P2Y receptors are G protein-coupled receptors expressed in many cell types. These receptors mediate several cell responses and they are involved in intracellular calcium mobilization. We investigated the role of the prostanoid PGE2in P2Y signaling in mouse embryonic fibroblasts (MEFs), since these cells are involved in different ontogenic and physiopathological processes, among them is tissue repair following proinflammatory activation. Interestingly, Ca2+-mobilization induced by UTP-dependent P2Y activation was reduced by PGE2when this prostanoid was produced by MEFs transfected with COX-2 or when PGE2was added exogenously to the culture medium. This Ca2+-mobilization was important for the activation of different metabolic pathways in fibroblasts. Moreover, inhibition of COX-2 with selective coxibs prevented UTP-dependent P2Y activation in these cells. The inhibition of P2Y responses by PGE2involves the activation of PKCs and PKD, a response that can be suppressed after pharmacological inhibition of these protein kinases. In addition to this, PGE2reduces the fibroblast migration induced by P2Y-agonists such as UTP. Taken together, these data demonstrate that PGE2is involved in the regulation of P2Y signaling in these cells.This work was supported by Grants BFU2011-24760 and BFU2011-24743 from MINECO, S2010/BMD-2378 from Comunidad de Madrid, Red de Investigación Cardiovascular, RIC, RD12/0042/0019, and Fundación Marcelino Botín (to María Teresa Miras-Portugal). RIC and Ciberehd are funded by the Instituto de Salud Carlos III.Peer Reviewe

Relationship between solidification microstructure and hot cracking susceptibility for continuous casting of low-carbon and high-strength low-alloyed steels: A phase-field study

© The Minerals, Metals & Materials Society and ASM International 2013Hot cracking is one of the major defects in continuous casting of steels, frequently limiting the productivity. To understand the factors leading to this defect, microstructure formation is simulated for a low-carbon and two high-strength low-alloyed steels. 2D simulation of the initial stage of solidification is performed in a moving slice of the slab using proprietary multiphase-field software and taking into account all elements which are expected to have a relevant effect on the mechanical properties and structure formation during solidification. To account for the correct thermodynamic and kinetic properties of the multicomponent alloy grades, the simulation software is online coupled to commercial thermodynamic and mobility databases. A moving-frame boundary condition allows traveling through the entire solidification history starting from the slab surface, and tracking the morphology changes during growth of the shell. From the simulation results, significant microstructure differences between the steel grades are quantitatively evaluated and correlated with their hot cracking behavior according to the Rappaz-Drezet-Gremaud (RDG) hot cracking criterion. The possible role of the microalloying elements in hot cracking, in particular of traces of Ti, is analyzed. With the assumption that TiN precipitates trigger coalescence of the primary dendrites, quantitative evaluation of the critical strain rates leads to a full agreement with the observed hot cracking behavior. © 2013 The Minerals, Metals & Materials Society and ASM International

LONGITUDINAL FACE CRACK PREDICTION WITH THERMO-MECHANICAL MODELS OF THIN SLABS IN FUNNEL MOULDS

This paper investigates longitudinal depressions and cracks in steel continuous-cast in funnel moulds usinga finite-element model to simulate thermo-mechanical behavior of the solidifying shell in the thin-slab castermould at the Corus Direct Sheet Plant (DSP) in IJmuiden, The Netherlands. The commercial code ABAQUS[1] is used to study the effect of the funnel shape on the stresses developed within a two-dimensional sectionthrough the shell while it moves through the mould. The model first simulates heat transfer, based on heatflux profiles found from extensive plant measurements of mould heat removal and thermocouples embedded inthe mould wall. It incorporates the drop in heat flux due to local gap formation. The temperature solution isinput to the mechanical model which incorporates grade-dependent elastic-viscoplastic constitutive behavior,ferrostatic pressure, taper, mould-wall oscillations, and contact with the profiled mould wall. The results arevalidated with plant measurements, including a breakout shell, and crack statistics. The model is applied tostudy the effects of increasing casting speed and funnel design in order to avoid longitudinal cracks

Engineering Design and Prototype Fabrication of HOM Couplers for HL-LHC Crab Cavities

The High-Luminosity upgrade for the LHC relies on a set of RF Crab Cavities for reaching its goals. Two parallel concepts, the Double Quarter Wave (DQW) and the RF Dipole (RFD), are going through a comprehensive design process along with preparation of fabrication in view of extensive tests with beam in SPS. High Order Modes (HOM) couplers are critical in providing damping in RF cavities for operation in accelerators. HOM prototyping and fabrication have recently started at CERN. In this paper, an overview of the final shape is provided along with an insight in the mechanical and thermal analyses performed to validate the design of these critical components. Emphasis is also given to test campaigns, material selection, prototyping and initial fabrication that are aimed at fulfilling the highly demanding tolerances of the couplers

A study of asymmetric tensile properties of large area GEM foil

Gas Electron Multiplier (GEM) technology is being used in various applications, particularly in high energy physics experiments. The GEM is known as a reliable detector in high radiation environment which can maintain high temporal and position resolution. GEM foil is the basic part of the detector which consists of a composite material (polyimide and copper). Large size GEM foil has complex mechanical structure and asymmetries which mainly arises due to formation of the HV sectors in the foil. These asymmetries become very relevant when large size foils are stretched to build a detector. In this article asymmetry affects are presented that define the tensile properties of a large size segmented GEM foil

Crab Cavity and Cryomodule Development for HL-LHC

The HL-LHC project aims at increasing the LHC luminosity by a factor 10 beyond the design value. The installation of a set of RF Crab Cavities to increase bunch crossing angle is one of the key upgrades of the program. Two concepts, Double Quarter Wave (DQW) and RF Dipole (RFD) have been proposed and are being produced in parallel for test in the SPS beam before the next long shutdown of CERN accelerator’s complex. In the retained concept, two cavities are hosted in one single cryomodule, providing thermal insulation and interfacing with RF coupling, tuning, cryogenics and beam vacuum. This paper overviews the main design choices for the cryomodule and its different components, which have the goal of optimizing the structural, thermal and electro-magnetic behavior of the system, while respecting the existing constraints in terms of integration in the accelerator environment. Prototyping and testing of the most critical components, manufacturing, preparation and installation strategies are also described