Microstructure and mechanical properties of dissimilar NiTi and 304 stainless steel joints produced by ultrasonic welding

(No. U1933129) (No. 18JCQNJC04100, No. 19JCZDJC39000 No. 19YFFCYS00090 UID/00667/2020Superelastic NiTi alloy and 304 stainless steel (304 SS) were joined with a Cu interlayer by ultrasonic spot welding (USW) using different welding energy inputs. The surface morphology, interfacial microstructure, mechanical properties, and fracture mechanisms of the dissimilar NiTi/304 SS USWed joints were studied. The results showed that the surface oxidation intensified with increasing ultrasonic welding energy due to mutual rubbing between tools and sheets. The weld interface microstructure exhibited voids or unbonded zones at low energy inputs, while an intimate contact was established at the joining interface when applying a higher energy input of 750 J. With increasing energy input to 750 J, the weld interface shows two interfaces due to the behavior of plastic flow of Cu interlayer. The lap-shear load of the joints first increased, achieving a maximum value of ∼690 N at an energy input of 750 J, and then decreased with further increase in welding energy. Interfacial failure was observed at NiTi/Cu interface at all energy inputs, and no intermetallic compounds were found on the fracture surfaces of both the NiTi/Cu and Cu/304 SS interfaces.publishersversionpublishe

A comprehensive assessment of laser welding of biomedical devices and implant materials: recent research, development and applications

This review comprehensively covers the research accomplished in the field of laser welding of biomedical devices and implant materials. Laser welding technology in the recent past has been envisaged for numerous biomedical applications encompassing the reconstruction, fabrication, joining and sealing of the implanted biomaterials. It is the most studied and an increasingly applied manufacturing technology that garners the distinct advantages of smaller beam diameters leading to minimal thermal cycles that reduce the size of heat affected zone and instigate microstructural refinement. This paper presents a detailed critical review of similar and dissimilar welding of titanium alloys, cobalt-chromium alloys, steel, bulk metallic glasses and polymer-based biomaterials. Mechanical properties of the welded joints such as fatigue load, tensile and flexural strength, elongation, hardness and modulus of elasticity are discussed. The effect of laser processing parameters on microstructural features and the corresponding metallurgical defects encountered such as cracks, porosities, voids or the loss of alloying elements are reviewed. Furthermore, the corrosion behavior, cytotoxicity and biocompatibility of the welded implants in the simulated mediums are discussed. Furthermore, this article also summarizes the present-day applications associated with implant materials and is aimed at the further involvement of the laser precision technology in producing materials and joints with desired biomechanical characteristics. Lastly, the current research gaps on the role of laser welding of implants and the anticipated emerging fronts are summarized

Current research and development status of dissimilar materials laser welding of titanium and its alloys

Since its inception, laser beam welding as a high-quality fusion joining process has ascertained itself as an established and state of art technology exhibiting tremendous growth in a broad range of industries. This article provides a current state of understanding and detailed review of laser welding of titanium (Ti) alloys with corresponding dissimilar counterparts including steel, aluminium, magnesium, nickel, niobium, copper, etc. Particular emphasis is placed on the influence of critical processing parameters on the metallurgical features, tensile strength, hardness variation, percentage elongation and residual stress. Process modifications to improve dissimilar laser weldability by virtue of techniques such as laser offsetting, split beam, welding-brazing, hybrid welding and materials modifications by means of the introduction of single or multiple interlayers, fillers and pre-cut grooves are exploited. Detailed and comprehensive investigations on the phenomena governing the formation and distribution of the intermetallic phase, material flow mechanisms, their relations with laser parameters and their corresponding impact on the microstructural, geometrical and mechanical aspects of the welds are thoroughly examined. The critical issues related to the evolution of defects and the corresponding remedial measures applied are explored and the characteristics of fracture features reported in the literature are summarised in thematic tables. The purpose of this review is tantamount to emphasise the benefits and the growing trend of laser welding of Ti alloys in the academic sector to better exploit the process in the industry so that the applications are explored to a greater extent

Microstructure and Properties of Surface-Modified Plates and Their Welded Joints

The surface of Q235 low carbon steel was modified by the metal inert-gas welding (MIG) method; a 304 stainless steel surfacing layer was fabricated to improve the properties of Q235 low carbon steel. For practical industry application, keyhole tungsten inter gas (K-TIG) welding was used to weld the surface-modified plates. The microstructure, elemental distribution, micro-hardness, and corrosion resistance of the surface-modified plates and the welded joints were analyzed. The corrosion tests of welded joints and surface-modified plates were carried out with the electrochemical method and hydrochloric acid immersion method, respectively, and surface morphology after corrosion was studied. The results show that the surface-modified plates and their welded joints were defect-free. The microstructure of the surfacing layer consisted of austenite, martensite, and ferrite; and the microstructure of the weld consisted mainly of martensite. The hardness and corrosion resistance of the surfacing layer was superior to that that of low carbon steel. The micro-hardness of the weld is higher than that of the stainless steel surfacing layer and the base material. The corrosion resistance of the surfacing layer is the best, and the corrosion resistance of the welding seam is better than that of the base material

Experimental investigation of tribological properties of laser textured tungsten doped diamond like carbon coating under dry sliding conditions at various loads.

Laser micro texturing technique has shown its potential in reducing friction and wear at various mechanical interfaces such as automotive and cutting tools etc.. Automotive parts are coated with Diamond-like Carbon (DLC) coatings to enhance their performance. Due to stringent condition at the automotive contacts and demand for performance enhancement, increase in performance of DLC coatings is required. In this study laser micro texturing is being combined with tungsten doped DLC coating. In order to analyze the benefits of laser micro texturing on tungsten doped DLC coating. Tribological testing was conducted on a reciprocating test rig at various loading conditions. The results indicated that laser textured tungsten doped DLC coating showed the lower coefficient of friction compared to un-textured tungsten doped DLC coating at a load of 15 N, 25 N and 35 N. Higher graphitization was observed in the case of un-textured coating at 35 N load