Hybrid technologies for remediation of recalcitrant industrial wastewater

In metal machining processes, the regulation of heat generation and lubrication at the contact point are achieved by application of a fluid referred to as metalworking fluid (MWF). This has the combined features of the cooling properties of water and lubricity of oil. MWFs inevitably become operationally exhausted with age and intensive use, which leads to compromised properties, thereby necessitating their safe disposal. Disposal of this waste through a biological route is an increasingly attractive option, since it is effective with relatively low energy demands when compared to current physical and chemical options. However, biological treatment is challenging since MWF are chemically complex, including the addition of toxic biocides which are added specifically to retard microbial deterioration whilst the fluids are operational. This makes bacterial treatment exceptionally challenging and has stimulated the search and need to assess technologies which complement biological treatment. In this study the remediation, specifically of the recalcitrant component of a semi-synthetic MWF, employing a novel hybrid treatment approach consisting of both bacteriological and chemical treatment, was investigated. Three chemical pre-treatment methods (Fenton’s oxidation, nano-zerovalent iron (nZVI) oxidation and ozonation) of the recalcitrant components followed by bacterial degradation were examined. The synergistic interaction of Fenton’s-biological oxidation and nZVI-biodegradation led to an overall COD reduction of 92% and 95.5% respectively, whereas pre-treatment with ozone reduced the total pollution load by 70% after a post-biological step. An enhancement in biodegradability was observed after each of the chemical treatments, thus facilitating the overall treatment process. The findings from this study established that the use of non-pathogenic microorganisms to remediate organic materials present in MWF wastewater is a favourable alternative to energy demanding physical and chemical treatment options. However, optimal performance of this biological process may require chemical enhancement, particularly for those components that are resistant to biological transformation

Harmonisation of chemical and biological process in development of a hybrid technology for treatment of recalcitrant metalworking fluid.

Disposal of operationally exhausted metalworking fluids (MWFs) is enormously challenging. In this study the feasibility of employing a sequential Fenton-biological oxidation for the treatment of recalcitrant components of MWF wastewater was investigated. A statistical experimental design was employed to address Fenton reagent (H₂O₂, Fe²⁺) dose optimisation which ensured minimal concentrations of the reagents, thus making the treatment environmentally less toxic to subsequent biological steps and economically viable. This was achieved by employing a five-level-two-variable central composite experimental design. The results demonstrated that Fenton pre-treatment of the MWF effluent greatly improved biodegradability index (BOD₅)/COD increased from 0.160 to 0.538) with a synchronous lowering in the toxicity of the wastewater, making the recalcitrant component more amenable to subsequent biological treatment. An overall decrease of 92% and 86% in chemical oxygen demand (COD) and total organic carbon (TOC), respectively, was achieved by the two-step treatment method developed

Treatment of waste metalworking fluid by a hybrid ozone-biological process.

In metal machining processes, the regulation of heat generation and lubrication at the contact point are achieved by application of a fluid referred to as metalworking fluid (MWF). MWFs inevitably become operationally exhausted with age and intensive use, which leads to compromised properties, thereby necessitating their safe disposal. Disposal of this waste through a biological route is an increasingly attractive option, since it is effective with relatively low energy demands. However, successful biological treatment is challenging since MWFs are chemically complex, and include biocides specifically to retard microbial deterioration whilst the fluids are operational. In this study remediation of the recalcitrant component of a semi-synthetic MWF by a novel hybrid ozone-bacteriological treatment, was investigated. The hybrid treatment proved to be effective and reduced the chemical oxygen demand by 72% (26.9% and 44.9% reduction after ozonation and biological oxidation respectively). Furthermore, a near-complete degradation of three non-biodegradable compounds (viz. benzotriazole, monoethanolamine, triethanolamine), commonly added as biocides and corrosion inhibitors in MWF formulations, under ozonation was observed

A novel hybrid nano zerovalent iron initiated oxidation--biological degradation approach for remediation of recalcitrant waste metalworking fluids.

Disposal of operationally exhausted metal working fluids (MWF) through a biological route is an attractive option, since it is effective with relatively low energy demands. However, it is enormously challenging since these fluids are chemically complex, including the addition of toxic biocides which are added specifically to retard bio-deterioration whilst the fluids are operational. Nano-sized elemental iron represents a new generation of environmental remediation technologies. Laboratory scale batch studies were performed to test the degradation ability of a semi-synthetic metalworking fluid (MWF) wastewater (which was found to be resistant to initial bacterial treatment in specifically established bioreactors) by employing a novel hybrid approach. The approach was to combine the synergistic effects of nano zerovalent iron (nZVI) induced oxidation, followed by biodegradation, specifically for the remediation of recalcitrant components of MWF effluent. Addition of nZVI particles to oxygenated wastewater resulted in oxidation of organic contaminants present. Our studies confirmed 78% reduction in chemical oxygen demand (COD) by nZVI oxidation at pH 3.0 and 67% reduction in neutral pH (7.5), and 85% concurrent reduction in toxicity. Importantly, this low toxicity made the nZVI treated effluent more amenable for a second stage biological oxidation step. An overall COD reduction of 95.5% was achieved by the novel combined treatment described, demonstrating that nZVI oxidation can be exploited for enhancing the biodegradability of a recalcitrant wastewater in treatment processes

Extraction of passion fruit seed oil using supercritical CO₂: a study of mass transfer and rheological property by Bayesian inference

The extraction of oil from passion fruit seeds using supercritical CO₂ was studied. Experimental data were obtained for extraction conducted at 15, 20 and 25 MPa; at temperatures of 40 and 50 °C with CO₂ flow rates of 1.5 and 3.0 mL min^–1. An increase in the pressure, temperature and CO₂ flow rate increased the yield. The maximum extraction yield obtained was 18.5%. The mass transfer coefficients for passion fruit oil were found to be 8.496 3 10-5 s^-1 at 25 MPa, 50 °C and 3 mL s^–1 CO₂ flow rate. Dilatant fluid behavior was observed in all tests of the rheological study.<br><br>Se ha estudiado la extracción de aceite de semillas de frutos de la pasión con CO₂ supercrítico. Los datos experimentales se obtuvieron para una extracción llevada a cabo a 15, 20 y 25 MPa; a temperaturas de 40 y 50 °C y a flujos de CO₂ de 1,5 y 3,0 mL min^–1. Un incremento de la presión, la temperatura y del flujo de CO₂ aumentó el rendimiento. El máximo rendimiento de la extracción obtenida fue de 18,5%. Los coeficientes de transferencia de masa para el aceite de fruta de la pasión encontrados fueron 8,496 3 10-5 s^–1 a 25 MPa, 50 °C y 3 mL s^–1 de flujo de CO₂. Se observó un comportamiento de fluido dilatante en todos los ensayos reológicos