Assessment of casting filling by modeling surface entrainment events using CFD

The reliability of cast components is dependent on the quality of the casting process. During this highly transient filling phase the prevention of free surface turbulence and consequential oxide entrainment is critical to ensure the mechanical integrity of the component. Past research has highlighted a number of events that lead to entrainment of surface oxides. Using FLOW-3D, flow structures that result in surface entrainment events have been simulated and an algorithm developed that allows entrainment and defect motion to be tracked. This enables prediction of the quantity and motion of oxide film generated from each event. The algorithm was tested experimentally and compared to experimental data from previously published work. A quantitative criterion is proposed to assess the damage of each type of event. Complete running systems have also been studied to understand how they could be assessed for quality of filling based on the flows within them

The modelling of oxide film entrainment in casting systems using computational modelling

As Campbell stated in 2006, “the use of entrainment models to optimise filling systems designs for castings has huge commercial potential that has so far being neglected by modellers”. In this paper a methodology using computational modelling to define entraining events and track the entrained oxide films is presented. Research has shown that these oxide films present within the casting volume are highly detrimental to casting integrity, thus their entrainment during mould filling is especially undesirable. The method developed for the modelling of oxide entrainment has been validated against previously published data by Green and Campbell (1994) [31]. The validation shows good quantitative correlation with experimental data. However there is scope for further development which has the potential to both improve the accuracy and further validate the technique

Quality assesment of casting filling method

The reliability of cast components is dependent on the quality of the casting process. This can be characterised by the robustness (repeatability) and specific fluid flow characteristics within the running system. During this transient filling phase the prevention of free surface turbulence and thus oxide entrainment is critical to the mechanical integrity of the component [1,2,3]. Past research has highlighted that return waves are major causes of free surface entrainment [4]. To reduce the entrainment occurring during the transitional filling of the runner a steady quiescent flow must be developed. Using FLOW-3D(1), the Froude number was extracted to allow the quantitative assessment of air entrainment for four different designs of sump at the end of the runner. The results show that, for the designs used, the addition of a correctly designed sump can be advantageous. However, an incorrect design may reduce the Froude number but can greatly increase the persistence of the return wave and entrainment and is therefore extremely detrimental to the cast component. Additionally, the in-gate design is of utmost importance in controlling the back pressure and thus the persistence of the back wave between the in-gate and the downsprue exit. This has a direct effect of the level of oxide entrainment

SECOR observations in the Pacific

Geometric adjustment technique for Pacific SECOR observations based on least squares metho

Investigating surface entrainment events using CFD for the assessment of casting filling methods

The reliability of cast components is dependent on thequality of the casting process. This can be characterised by the robustness (repeatability) and specific fluid flow characteristics within the running system and mould cavity. During this highly transient filling phase the prevention of free surface turbulence and consequential oxide entrainment is critical to assure the mechanical integrity of the component. Past research has highlighted a number of events that lead to entrainment of surface oxides, including plungingjets, waterfalls and returning backwaves. Using FLOW-3D, flow structures that result in surface entrainment events have been simulated and an algorithm developed that allows entrainment and defect motion to be tracked. This enables prediction of the quantity and motion of oxide film generated from each event. The algorithm was tested experimentally using real-time X-ray radiography to directly image transient liquid metal flows. A quantitative criterion is proposed in order to be able to assess the damage of each type of event. Complete running systems have also been studied in order to understand how they could be assessed for quality of filling based on the geometric features of the flows within them

Local origins impart conserved bone type-related differences in human osteoblast behaviour

Osteogenic behaviour of osteoblasts from trabecular, cortical and subchondral bone were examined to determine any bone type-selective differences in samples from both osteoarthritic (OA) and osteoporotic (OP) patients. Cell growth, differentiation; alkaline phosphatase (TNAP) mRNA and activity, Runt-related transcription factor-2 (RUNX2), SP7-transcription factor (SP7), bone sialoprotein-II (BSP-II), osteocalcin/bone gamma-carboxyglutamate (BGLAP), osteoprotegerin (OPG, TNFRSF11B), receptor activator of nuclear factor-κβ ligand (RANKL, TNFSF11) mRNA levels and proangiogenic vascular endothelial growth factor-A (VEGF-A) mRNA and protein release were assessed in osteoblasts from paired humeral head samples from age-matched, human OA/OP (n = 5/4) patients. Initial outgrowth and increase in cell number were significantly faster (p < 0.01) in subchondral and cortical than trabecular osteoblasts, in OA and OP, and this bone type-related differences were conserved despite consistently faster growth in OA. RUNX2/SP7 levels and TNAP mRNA and protein activity were, however, greater in trabecular than subchondral and cortical osteoblasts in OA and OP. BSP-II levels were significantly greater in trabecular and lowest in cortical osteoblasts in both OA and OP. In contrast, BGLAP levels showed divergent bone type-selective behaviour; highest in osteoblasts from subchondral origins in OA and trabecular origins in OP. We found virtually identical bone type-related differences, however, in TNFRSF11B:TNFSF11 in OA and OP, consistent with greater potential for paracrine effects on osteoclasts in trabecular osteoblasts. Subchondral osteoblasts (OA) exhibited highest VEGF-A mRNA levels and release. Our data indicate that human osteoblasts in trabecular, subchondral and cortical bone have inherent, programmed diversity, with specific bone type-related differences in growth, differentiation and pro-angiogenic potential in vitro

Observing sub-microsecond telegraph noise with the radio frequency single electron transistor

Telegraph noise, which originates from the switching of charge between meta-stable trapping sites, becomes increasingly important as device sizes approach the nano-scale. For charge-based quantum computing, this noise may lead to decoherence and loss of read out fidelity. Here we use a radio frequency single electron transistor (rf-SET) to probe the telegraph noise present in a typical semiconductor-based quantum computer architecture. We frequently observe micro-second telegraph noise, which is a strong function of the local electrostatic potential defined by surface gate biases. We present a method for studying telegraph noise using the rf-SET and show results for a charge trap in which the capture and emission of a single electron is controlled by the bias applied to a surface gate.Comment: Accepted for publication in Journal of Applied Physics. Comments always welcome, email [email protected], [email protected]