A Review On Alpha Case Formation And Modeling Of Mass Transfer During Investment Casting Of Titanium Alloys

Titanium alloys have excellent corrosion resistance, high temperature strength, low density, and biocompatibility. Therefore, they are increasingly used for aerospace, biomedical, and chemical applications. Investment casting is a well-established process for manufacturing near-net-shape intricate parts for such applications. However, mass transfer arising from metal-mold reactions is still a major problem that drastically impairs the surface and properties of the castings. Although there have been astounding developments over the past 20 years, they remain scattered in various research papers and conference proceedings. This review summarizes the current status of the field, gaps in the scientific understanding, and the research needs for the expansion of efficient casting of titanium alloys. The uniqueness of this paper includes a comprehensive analysis of the interfacial reactions and mass transfer problems. Additionally, momentum and heat transfer are presented where applicable, to offer a holistic understanding of the transport phenomena involved in investment casting. Solutions based on modeling and experimental validation are discussed, highlighting ceramic oxide refractories like zirconia, yttria, calcia, alumina, and novel refractories namely, calcium zirconate and barium zirconate. It was found that while mold material selection is vital, alloy composition should also be carefully considered in mitigating metal-mold reactions and mass transfer

High-Temperature Interactions Between Titanium Alloys And Strontium Zirconate Refractories

We investigated interactions between Ti6Al4V alloys and strontium zirconate (SrZrO3) ceramic to assess its potential as a refractory mold material in investment casting. We developed a robust yet simple procedure to examine both the liquid–solid and solid–solid interactions using pellets in drop casting and diffusion couple methods. Reaction layers were characterized using optical microscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM), and x-ray diffraction (XRD). The results were compared to alumina (Al2O3) which is still a common refractory ceramic for molds in investment casting. Our findings indicate that Ti6Al4V surfaces in contact with SrZrO3 had no apparent changes in surface chemistry nor microstructure. On the other hand, Ti6Al4V surfaces in contact with Al2O3 developed γ-TiAl and α 2-Ti3Al intermetallics with thicknesses of ~ 100 μm in diffusion couples and ~ 10 μm in drop-casting experiments. Nanoindentation results showed that the surface of Ti6Al4V in contact with Al2O3 was significantly harder compared to SrZrO3, confirming our conclusion. Given the time and costs associated with mechanical and chemical removal of reaction layers on Ti6Al4V castings, SrZrO3 can be a better choice for a mold material in the investment casting of titanium alloys

The iQ200 Microscopic Analyzer is valuable tool for evaluation of urinary sediment at transplanted patients

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Prion protein-specific antibodies that detect multiple TSE agents with high sensitivity

This paper describes the generation, characterisation and potential applications of a panel of novel anti-prion protein monoclonal antibodies (mAbs). The mAbs were generated by immunising PRNP null mice, using a variety of regimes, with a truncated form of recombinant ovine prion protein spanning residues 94–233. Epitopes of specific antibodies were mapped using solid-phase Pepscan analysis and clustered to four distinct regions within the PrP molecule. We have demonstrated the utility of these antibodies by use of Western blotting and immunohistochemistry in tissues from a range of different species affected by transmissible spongiform encephalopathy (TSE). In comparative tests against extensively-used and widely-published, commercially available antibodies, similar or improved results can be obtained using these new mAbs, specifically in terms of sensitivity of detection. Since many of these antibodies recognise native PrPC, they could also be applied to a broad range of immunoassays such as flow cytometry, DELFIA analysis or immunoprecipitation. We are using these reagents to increase our understanding of TSE pathogenesis and for use in potential diagnostic screening assays

Solid-state Calcination And Synthesis Of Homogeneous Strontium Zirconate By Slip Casting

Solid-state synthesis of strontium zirconate (SrZrO3) at 1200 °C by slip casting is proposed as an alternative to the traditional pellet pressing method to improve accessibility and efficiency in laboratory settings. Powders prepared through both methods were characterized for particle size, morphology, chemical purity, and sintering performance. It was found that the slip casting adaptation produced orthorhombic strontium zirconate with similar particle or microstructural characteristics to pellet pressing. Furthermore, production efficiency in a laboratory setting compared to traditional pellet method was significantly increased. The results reported here indicate that slip casting is a suitable alternative method for solid-state synthesis of ceramic powders, particularly in laboratory settings where access to industrial equipment is limited. Synthesis of SrZrO3 by slip casting allowed 70% reduction in person-hours compared to a pellet press approach in a manual laboratory setting

Effects of Specific Amino Acid Substitutions on Activities of Dinitrogenase Reductase-Activating Glycohydrolase from Rhodospirillum rubrum

Site-directed mutagenesis of the draG gene was used to generate altered forms of dinitrogenase reductase-activating glycohydrolase (DRAG) with D123A, H142L, H158N, D243G, and E279R substitutions. The amino acid residues H142 and E279 are not required either for the coordination to the metal center or for catalysis since the variants H142L and E279R retained both catalytic and electron paramagnetic resonance spectral properties similar to those of the wild-type enzyme. Since DRAG-H158N and DRAG-D243G variants lost their ability to bind Mn(II) and to catalyze the hydrolysis of the substrate, H158 and D243 residues could be involved in the coordination of the binuclear Mn(II) center in DRAG