Aluminum alloys with improved strength

Mechanical strength and stress corrosion of new BAR and 7050 alloys that include Zn instead of Cr have been studied and compared with those of 7075 aluminum alloy. Added mechanical strength of new alloys is attributed to finer grain size of 5 to 8 micrometers, however, susceptibility to stress corrosion attack is increased

Avoidance of stress corrosion susceptibility in high strength aluminum alloys by control of grain boundary and matrix microstructure

The relation of microstructure to the mechanical strength and stress corrosion resistance of highest strength and overaged tempers of BAR and 7050 aluminum alloys was investigated. Comparison is made with previously studied 7075 aluminum alloy. Optical microscopy, transmission electron microscopy, and differential scanning calorimetry were used to characterize the grain morphology, matrix microstructure, and grain boundary microstructure of these tempers. Grain boundary interparticle spacing was significant to stress corrosion crack propagation for all three alloys; increasing interparticle spacing led to increased resistance to crack propagation. In addition, the fire grain size in Bar and 7050 appears to enhance crack propagation. The highest strength temper of 7050 has a comparatively high resistance to crack initiation. Overall stress corrosion behavior is dependent on environment pH, and evaluation over a range of pH is recommended

Experimental determination of the effects of moisture on composite-to-composite adhesive joints

The primary mode of moisture ingress into bonded composite joints is determined using a nuclear probe for deuterium (NPD) to measure the localized D2O content along the length of the adhesive (FM-300 and EA-9601) and through the thickness of bonded composite speciments. Calculated diffusivities and NPD measured equilibrium moisture contents are used to predict the moisture profiles along the length of the adhesives as a function of exposure time, temperature, and relative humidity. These results are compared with the observed moisture profiles to evaluate the extent of enhanced edge diffusion. The FM-300 adhesive exhibits good agreement between measured and predicted profiles at 49 C, 70% and 90% RH, and 77 C, 70% RH. At 77 C, 90% RH, the measured moisture content near the adhesive edge is substantially larger than the predicted level. The EA-9601 adhesive also shows good agreement at 49 C, 70% and 90% RH, but at 77 C, the concentration of D20 near the edges is enhanced at each humidity level. The effect of moisture content on the bond shear strength at room temperature and at elevated temperature is evaluated

Immersed Fatigue Performance of Glass-Fibre Reinforced Composites for Tidal Turbine Blade Applications

This work presents an experimental study on the fatigue of glass fibre-reinforced polymers (GFRP) for use in ocean energy structures, with particular emphasis on the effects of water saturation. Quasi-isotropic specimens with either epoxy or vinyl-ester matrix were reinforced with E-glass or E-CR glass and immersion-aged for a period of up to two and a half years, using a moderately accelerated ageing technique. A number of the specimens were kept under constant tensile stress while immersed. The water-saturated specimens were fatigue tested while immersed in water. Dry specimens of the same materials were also fatigue tested and comparative results are presented. It was established that moisture saturation has a detrimental stress-dependent effect on the fatigue strength of the epoxy/E-glass composite. The measured evolution of specimen stiffness during the fatigue cycles was similar for both dry and water-saturated coupons

Toughness-strength relations in the overaged 7449 Al-Based alloy

This article examines the relationship between plane strain fracture toughness, KIc, the tensile properties, and the microstructure of the overaged 7449 aluminum-plate alloy, and compares them to the 7150 alloy. The 7449 alloy has a higher content of ??/? precipitates; and, the 7150 alloy contains a greater amount of coarse intermetallic particles, as it contains an appreciable amount of coarse S phase (Al2CuMg), which is largely absent in the 7449 alloy. The toughness of the alloys shows an increase on overaging, and the 7449 alloy shows a reasonably linear toughness—yield strength relation on extended overaging. Several mechanisms of failure occur: coarse voiding at intermetallics and a combined intergranular/transgranular shear fracture mode, with the former becoming more important as overaging progresses. Drawbacks of existing models for toughness are discussed, and a new model for plane strain fracture toughness, based on the microstructurally dependent work-hardening factor, KA, introduced in Ashby's theory of work hardening, is developed. This model predicts a linear relation between KIc and K0.85A/?0.35ys, where ?ys is the yield strength, which is consistent with the experimental data