Mechanical characterisation and crashworthiness performance of additively manufactured polymer-based honeycomb structures under in-plane quasi-static loading

ABSTRACTAdditive manufacturing technology is suitable for producing energy-absorbing devices with tunable mechanical properties and improved crashworthiness performance. In this study, the mechanical properties and macrostructural crushing behaviour of five additively manufactured polymer-based honeycomb structures (HS) are investigated. Subjected to in-plane loading, the experimental results of the HS are compared with numerical findings and theoretical predictions. Results indicate that deformation modes and overall crushing performance are influenced by utilising different parent materials. The polymer HS made from polyethylene terephthalate glycol gives the best overall crushing performance over the other polymers and polymer-fibre reinforcement HS. However, the crush force efficiency of HS made from polylactic acid is the least promising. The polymer-fibre reinforced HS outperforms some of the pure polymer-based ones in terms of specific energy absorption and shows a characteristic lightweight advantage. Hence, spotting it as a promising energy absorber utilised for crashworthiness application especially where ultra-lightweight property is highly desired

Comparison of Physicochemical, Mechanical, and (Micro-)Biological Properties of Sintered Scaffolds Based on Natural- and Synthetic Hydroxyapatite Supplemented with Selected Dopants

The specific combinations of materials and dopants presented in this work have not been previously described. The main goal of the presented work was to prepare and compare the different properties of newly developed composite materials manufactured by sintering. The synthetic-(SHAP) or natural- (NHAP) hydroxyapatite serves as a matrix and was doped with: (i) organic: multiwalled carbon nanotubes (MWCNT), fullerenes C60, (ii) inorganic: Cu nanowires. Research undertaken was aimed at seeking novel candidates for bone replacement biomaterials based on hydroxyapatite—the main inorganic component of bone, because bone reconstructive surgery is currently mostly carried out with the use of autografts; titanium or other non-hydroxyapatite -based materials. The physicomechanical properties of the developed biomaterials were tested by Scanning Electron Microscopy (SEM), Dielectric Spectroscopy (BSD), Nuclear Magnetic Resonance (NMR), and Differential Scanning Calorimetry (DSC), as well as microhardness using Vickers method. The results showed that despite obtaining porous sinters. The highest microhardness was achieved for composite materials based on NHAP. Based on NMR spectroscopy, residue organic substances could be observed in NHAP composites, probably due to the organic structures that make up the tooth. Microbiology investigations showed that the selected samples exhibit bacteriostatic properties against Gram-positive reference bacterial strain S. epidermidis (ATCC 12228); however, the property was much less pronounced against Gram-negative reference strain E. coli (ATCC 25922). Both NHAP and SHAP, as well as their doped derivates, displayed in good general compatibility, with the exception of Cu-nanowire doped derivates

Modification of the Railway Traction Elements

This paper presents the results of research on a newly developed surface layer made by laser remelting the working surface of the Cu-ETP (CW004A, Electrolytic Tough Pitch) copper section insulator guide with Cr-Al powder. For the investigation, a fibre laser was used with relatively high power, reaching 4 kW, so as to ensure a high gradient of cooling rate for microstructure refinement. The microstructure of the transverse fracture of the layer (SEM) and the distribution of elements in the microareas (EDS) were investigated. The test results showed that chromium does not dissolve in the Cu matrix, and its precipitates take the shape of dendrites. The hardness and thickness of the surface layers as well as the friction coefficient and the influence of the Cr-Al powder feeding speed on them were examined. For the distance from the surface to 0.45 mm, the hardness of the produced coatings is above 100 HV0.3, while the friction coefficient of the produced coatings is in the range of 0.6–0.95. More sophisticated investigation results concern the d-spacing lattice parameters of the crystallographic structure of the obtained Cu phase reaching the range between 3.613–3.624 Å

Comparison of Different Cermet Coatings Sprayed on Magnesium Alloy by HVOF

In the present study, two different cermet coatings, WC–CrC–Ni and Cr3C2–NiCr, manufactured by the high-velocity oxy-fuel (HVOF) method were studied. They are labeled as follows: WC–CrC–Ni coating—WC and Cr3C2–NiCr coating—CrC. These coatings were deposited onto a magnesium alloy (AZ31) substrate. The goal of the study was to compare these two types of cermet coating, which were investigated in terms of microstructure features and selected mechanical properties, such as hardness, instrumented indentation, fracture toughness, and wear resistance. The results reveal that the WC content influenced the hardness and Young’s modulus. The most noticeable effect of WC addition was observed for the wear resistance. WC coatings had a wear intensity value that was almost two times lower, equal to 6.5·10−6 mm3/N·m, whereas for CrC ones it was equal to 12.6·10−6 mm3/N·m. On the other hand, the WC coating exhibited a lower value of fracture toughness

Microstructure and Selected Properties of Cr3C2–NiCr Coatings Obtained by HVOF on Magnesium Alloy Substrates

In present work the Cr3C2–NiCr coating was deposited on magnesium alloy substrate with high velocity oxygen fuel (HVOF) spraying. The microstructure of the samples has been characterized by means of electron microscopy, SEM and phase composition analysis carried out. The porosity of coatings has been also estimated. Finally, tests of selected mechanical properties, such as instrumented indentation, abrasive erosion have been performed. The results of the investigations confirmed that dense, homogeneous and well-adhered Cr3C2–NiCr cermet coating is possible to obtain onto the magnesium AZ31 alloy substrate. Moreover, the coatings exhibit high resistance to erosion

Laser Surface Modification of Aluminium Alloy AlMg9 with B4C Powder

This paper presents the effects of laser treatment (fiber laser YLS-4000) on the microstructure and selected mechanical properties of the surface layer of AlMg (AlMg9) foundry alloy obtained by alloying with boron carbide (B4C). The correlation between laser alloying process parameters and selected properties of the formed layer was discussed. The studies were supported by microstructural analysis of the remelted zone (RZ), heat affected zone (HAZ), undissolved carbide particles, substrate material, and precipitates formed during rapid solidification. Metallographic investigations of the laser-treated layer were performed using optical microscopy and scanning electron microscopy (SEM). The elemental composition and a detailed analysis of chemical composition in micro-areas were carried out using energy dispersive X-ray spectroscopy (EDS). The remelting thickness, heat-affected zone (HAZ), and amount of base material in surface layers were determined. Microhardness tests were performed on transverse cross-sections of the remelted zone to obtain the hardness profiles in the base material (BM), remelted zone (RZ), and heat affected zone (HAZ). The hardness, roughness, and wear resistance measurements showed that the highest tribological properties of the obtained surface layer were achieved using 0.5 Bar protective gas (Ar) during alloying with B4C powder

Effect of hot deformation and isothermal holding temperature on retained austenite characteristics in 3-5% Mn multiphase steels

The paper presents stress-strain characteristics recorded during the four-step compression of axisymmetric samples in the Gleeble thermomechanical simulator. The hot deformability of three steels with Mn concentrations of 3%, 4% and 5% was compared. The analysis of the influence of plastic deformation and Mn content on the microstructure of alloys, and in particular, on a fraction and morphological features of the retained austenite, was performed. The proportion of the retained austenite was determined by the X-ray diffraction method. It was found that the content of Mn in the range from 3% to 5% does not have a significant impact on the high-temperature resistance of the steel during compression tests, but it has a significant influence on the microstructure of the steel and the fraction of retained austenite. The optimal conditions for maximizing the proportion of retained austenite were obtained at the temperature of 400 °C, and it decreased with increasing Mn concentration in the steel. It has been shown that it is related to the redistribution of carbon from the remaining austenite fraction with an increase in the manganese content. The mechanical properties were determined on the basis of hardness measurements

Effect of <i>Candida albicans</i> Suspension on the Mechanical Properties of Denture Base Acrylic Resin

Yeast-like fungi such as Candida albicans (C. albicans) are the primary pathogenic microorganism in the oral cavity of denture wearers. The research available so far, conducted according to a protocol based on the exposure of specimens to a C. albicans suspension and their cutting with water cooling, shows that hard polymethyl methacrylate (PMMA) prosthetic materials are not only surface colonized, but also penetrated by microorganisms in a short time. This justifies the hypothesis that exposure to a suspension of the C. albicans strain causes the changes in mechanical properties due to surface colonization and/or penetration of the samples. In the current study, the chosen mechanical properties (flexural strength, flexural modulus, tensile strength, impact strength, ball indentation hardness, and surface Vickers hardness at 300 g load) of the PMMA denture base material Vertex RS (Vertex-Dental, The Netherlands) exposed for 30, 60, and 90 days to a suspension of C. albicans were investigated. The potential penetration of yeast was examined on the fractured surfaces (interior of specimens) to eliminate the risk of the contamination of samples during cutting. There was no influence on the flexural strength, flexural modulus, tensile strength, impact strength, or ball indentation hardness, but a significant decrease in surface hardness was registered. Microscopic observations did not confirm the penetration of C. albicans. On the surface, blastospores and pseudohyphae were observed in crystallized structures and in traces after grinding, which indicates that in clinical conditions, it is not penetration but the deterioration of surface quality, which may lead to the formation of microareas that are difficult to disinfect, causing rapid recolonization

Effect of Hot Deformation on Phase Transformation Kinetics in Isothermally Annealed 3Mn-1.6Al Steel

The kinetics of ferritic transformation and the corresponding microstructural evolution in 0.17C-3.1Mn-1.6Al-0.04Nb-0.22Mo-0.22Si medium-Mn steel during isothermal annealing was investigated in dilatometric studies. The material was subjected to thermal and thermo-mechanical treatments aimed at obtaining, by the austenite &rarr; ferrite transformation, a sufficient fraction of ferrite to stabilize the retained austenite by C and eventual Mn partitioning. The samples were isothermally held for 5 h in a temperature range from 600 to 750 &deg;C to simulate simplified temperature conditions of an industrial coiling process following hot rolling. Some of the samples were plastically deformed at a temperature of 900 &deg;C before isothermal holding in order to study the effect of hot deformation on the kinetics of phase transformations. After the dilatometric investigations the material was subjected to light and scanning electron microscopy to reveal relationships between the holding temperature, deformation and microstructure evolution. Hardness tests were performed to assess the mechanical behavior. A significant effect of manganese in slowing down diffusional transformations during the cooling of steel was found. The influence of austenite deformation on the kinetics of austenite to ferrite transformation was noted. The plastically deformed samples showed an accelerated start of ferritic transformation and the extension of its range. During dilatometric tests, low-range dynamic ferritic transformation was recorded, which was also confirmed by the microscopic tests