Characterization of Siloxane-poly(methyl methacrylate) Hybrid Films Obtained on a Tinplate Substrate Modified by the Addition of Organic and Inorganic Acids

Tinplate is used to food packaging and other types of packages. The corrosion resistance of the tinplate has been study due the necessity of an alternative to high environmental impact of chromatization process. Therefore protective coatings as hybrid films base elaborations with different acids are studied to improve the barrier effect against corrosion. The objective of this work is characterize hybrid films deposited on a tinplate from a sol made up of the alkoxide precursors 3-(trimethoxysilylpropyl) methacrylate (TMSM), tetraethoxysilane (TEOS) and poly(methyl methacrylate) (PMMA) together with one of three acids (acetic, hydrochloric or nitric acid) and to verify their action against the corrosion of the substrate. The films were obtained by a dip-coating process and cured for 3 hours at 160 °C. The film hydrophobicity was determined by contact angle measurements, and the morphology was evaluated by SEM. FTIR measurements were performed to characterize the chemical structures of the films. The electrochemical behavior of the coatings was evaluated by techniques open circuit potential monitoring (OCP), potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The results demonstrate that the siloxane-PMMA films improve the protective properties of the tinplate, with the films obtained by acetic acid addition exhibiting the greatest improvement

Corrosion Mechanism Suggested Based on Electrochemical Analysis and SVET for Uncoated Tinplate and Post Coated With a Hybrid Film

<div><p>The tinplate, used in the packaging sector and formed from a metal substrate, comprises a steel base which has undergone a surface treatment to produce a thin layer of FeSn2, a tin layer and an oxide tin layer. Currently, packaging using surface treatment is based on the use of chromates because these metals provide an excellent corrosion resistance. Nontoxic alternatives to pre-treatments have been developed in recent years to replace the chromate process. The aim of this work is to analyze the performance of a new hybrid organic-inorganic film obtained from sol-gel consisting of the alkoxide precursors 3-(Trimethoxysilylpropyl)methacrylate (TMSM) and tetraethoxysilane (TEOS) with the addition of cerium nitrate with the scanning vibrating electrode technique (SVET), and electrochemical and morphological characterizations. Moreover, the evolution of the corrosion of the substrate was evaluated to propose a mechanism of corrosion. The results showed a galvanic coupling between the Sn/SnO2 coat (cathode) and the defects exposed at the ferrous base (anode). The organic-inorganic hybrid film containing a cathodic corrosion inhibitor was able to retard the corrosion of the tinplate.</p></div

New Sol-gel Formulations to Increase the Barrier Effect of a Protective Coating Against the Corrosion and Wear of Galvanized Steel

This study proposes a new pretreatment method that uses alkoxide precursors with a plasticizing agent; the purpose of this study is to improve the electrochemical and mechanical properties of a galvanized steel surface. Galvanized steel was covered with a hybrid film obtained from a sol that consisted of two alkoxide precursors, 3 - (trimethoxysilylpropyl) methacrylate (TMSM) and tetraethoxysilane (TEOS), with nitrate cerium in a concentration of 0.01 M and a polyethylene glycol (PEG) plasticizer. The hybrid coatings were obtained by dip-coating method with various concentrations of plasticizer (0, 20, 40 and 60 g.L-1). The hybrid films were analyzed by scanning electron microscopy (SEM), profilometry, contact angle measurements, a tribometer with the type-setting ball on the plate and electrochemical tests. The addition of the plasticizer into the hybrid films improves the corrosion resistance behavior compared to the sample without the plasticizer. The addition of 20 g.L-1 of plasticizer showed the best performance in the electrochemical tests. The mechanical behavior results indicated that higher PEG concentrations resulted in films with enhanced durability