Use of Hydrothermal Carbonization and Cold Atmospheric Plasma for Surface Modification of Brewer’s Spent Grain and Activated Carbon

This paper presents results that show the effect of hydrothermal carbonization and subsequent cold plasma jet treatment with helium and argon on the structure and sorption properties of a material—spent brewery grain. Treatment of activated carbon, with a cold atmospheric plasma jet, was used comparatively. The effect of activation on the pore structure of the materials was carried out by the volumetric method at low pressure (N2, 77 K). The specific surface area as well as the total pore volume, average pore size, and pore size distribution were determined using different theoretical models. A high improvement in the sorption capacity parameter was obtained for hydrochars after cold atmospheric plasma jet treatment with an increase of 7.5 times (using He) and 11.6 times (using Ar) compared with hydrochars before cold atmospheric plasma jet treatment. The increase in specific surface area was five-fold (He) and fifteen-fold (Ar). For activated carbon, such a large change was not obtained after plasma activation. Regardless of the gas used, the increase in structural parameter values was 1.1–1.3

Torrefaction as a Valorization Method Used Prior to the Gasification of Sewage Sludge

The gasification and torrefaction of sewage sludge have the potential to make the thermal utilization of sewage sludge fully sustainable, thus limiting the use of expensive fossil fuels in the process. This includes sustainability in terms of electricity consumption. Although a great deal of work has been performed so far regarding the gasification of sewage sludge and some investigations have been performed in the area of its torrefaction, there is still a gap in terms of the influence of the torrefaction of the sewage sludge on its subsequent gasification. This study presents the results from the torrefaction tests, performed on a pilot scale reactor, as well as two consecutive steam gasification tests, performed in an allothermal fixed bed gasifier, in order to determine if torrefaction can be deemed as a primary method of the reduction of tar content for the producer gas, from the aforementioned gasification process. A comparative analysis is performed based on the results obtained during both tests, with special emphasis on the concentrations of condensable compounds (tars). The obtained results show that the torrefaction of sewage sludge, performed prior to gasification, can indeed have a positive influence on the gas quality. This is beneficial especially in terms of the content of heavy tars with melting points above 40 °C

Novel Concept of an Installation for Sustainable Thermal Utilization of Sewage Sludge

This study proposes an innovative installation concept for the sustainable utilization of sewage sludge. The aim of the study is to prove that existing devices and technologies allow construction of such an installation by integration of a dryer, torrefaction reactor and gasifier with engine, thus maximizing recovery of the waste heat by the installation. This study also presents the results of drying tests, performed at a commercial scale paddle dryer as well as detailed analysis of the torrefaction process of dried sewage sludge. Both tests aim to identify potential problems that could occur during the operation. The scarce literature studies published so far on the torrefaction of sewage sludge presents results from batch reactors, thus giving very limited data of the composition of the torgas. This study aims to cover that gap by presenting results from the torrefaction of sewage sludge in a continuously working, laboratory scale, isothermal rotary reactor. The study confirmed the feasibility of a self-sustaining installation of thermal utilization of sewage sludge using low quality heat. Performed study pointed out the most favorable way to use limited amounts of high temperature heat. Plasma gasification of the torrefied sewage sludge has been identified that requires further studies

Entrained Flow Plasma Gasification of Sewage Sludge–Proof-of-Concept and Fate of Inorganics

Sewage sludge is a residue of wastewater processing that is biologically active and consists of water, organic matter, including dead and living pathogens, polycyclic aromatic hydrocarbons, and heavy metals, as well as organic and inorganic pollutants. Landfilling is on the decline, giving way to more environmentally friendly utilisation routes. This paper presents the results of a two-stage gasification–vitrification system, using a prototype-entrained flow plasma-assisted gasification reactor along with ex situ plasma vitrification. The results show that the use of plasma has a considerable influence on the quality of gas, with a higher heating value of dry gas exceeding 7.5 MJ/mN3, excluding nitrogen dilution. However, dilution from plasma gases becomes the main problem, giving a lower heating value of dry gas with the highest value being 5.36 MJ/mN3 when dilution by nitrogen from plasma torches is taken into account. An analysis of the residues showed a very low leaching inclination of ex-situ vitrified residues. This suggests that such a system could be used to avoid the problem of landfilling significant amounts of ash from sewage sludge incineration by turning inorganic residues into a by-product that has potential use as a construction aggregate

Use of Hydrothermal Carbonization and Cold Atmospheric Plasma for Surface Modification of Brewer’s Spent Grain and Activated Carbon

This paper presents results that show the effect of hydrothermal carbonization and subsequent cold plasma jet treatment with helium and argon on the structure and sorption properties of a material—spent brewery grain. Treatment of activated carbon, with a cold atmospheric plasma jet, was used comparatively. The effect of activation on the pore structure of the materials was carried out by the volumetric method at low pressure (N2, 77 K). The specific surface area as well as the total pore volume, average pore size, and pore size distribution were determined using different theoretical models. A high improvement in the sorption capacity parameter was obtained for hydrochars after cold atmospheric plasma jet treatment with an increase of 7.5 times (using He) and 11.6 times (using Ar) compared with hydrochars before cold atmospheric plasma jet treatment. The increase in specific surface area was five-fold (He) and fifteen-fold (Ar). For activated carbon, such a large change was not obtained after plasma activation. Regardless of the gas used, the increase in structural parameter values was 1.1–1.3