Dynamics of core–shell particle formation in drop-tube processed metastable monotectic alloys

We examine the apparent size of the core and shell as a function of cooling rate in core–shell particles of the metastable monotectic alloy Co-50 at% Cu, finding that the volume fraction of the core systematically increases with cooling rate and hence undercooling. A model for this variation is proposed. A Monte-Carlo simulation is used to correct for sectioning effects allowing the true core:shell volume ratio to be estimated. From this, and the observation of a second, spinodal, episode of liquid phase separation we are able to estimate the undercooling at solidification. This permits a calculation of the time available following liquid phase separation for the migration giving rise to the observed core–shell structure to occur and hence the required Marangoni velocity required to such migration

Metastable monotectic phase separation in Co–Cu alloys

The liquid phase separation behaviour of metastable monotectic Co–Cu alloys was investigated as a function of cooling rate using a 6.5 m drop-tube facility. A range of liquid phase separated morphologies were observed including stable two-layer core–shell, evolving core–shell and dendritic structures. It was found that in the core–shell structures the core was always in the higher melting point (Co-rich) phase, irrespective of the core and shell volume fraction. In Cu–50 at% Co alloy, high cooling rates were observed to yield two episodes of liquid phase separation, corresponding to binodal, followed by spinodal decomposition. The resulting structure comprised a core–shell structure in which the Co-rich core contained a very fine dispersion of Cu-rich particles with a Cu-rich shell which may, or may not, contain a similar dispersion of Co-rich particles