Present and future digestion capacity of Käppala wastewater treatment plant : a study in laboratory scale

Käppala wastewater treatment plant situated on the island of Lidingö northeast of Stockholm is running a project during 2004 and 2005 with the purpose to map out the capacity of anaerobic digestion in the digesters that treat primary and excess sludge. The purpose of this thesis work, which is part of that project, was to characterize the present anaerobic digestion process and to investigate its capacity to treat other organic wastes such as restaurant waste and waste from water works. To decide the potential of both methane and biogas production from different substrates batch laboratory tests were carried out. To imitate the anaerobic digestion process at Käppala continuous tests with small scale reactors were carried out. These reactors were later fed with restaurant waste. The batch laboratory tests showed that primary sludge had a potential biogas and methane production of 0,62 and 0,35 Ndm3/g VS respectively after 40 days of digestion. After 15 to 20 days of digestion (average retention time in the digester at Käppala wastewater treayment plant that treats primary sludge) the biogas production was between 0,55 and 0,60 Ndm3/g VS, which is within the range of the production at the digester that treats the primary sludge. This leads to the conclusion that the digestion of primary sludge is well functioning at the plant. Batch laboratory tests showed that excess sludge had a potential biogas and methane production of 0,31 and 0,16 Ndm3/g VS respectively after 40 days of digestion. Batch laboratory tests with restaurant waste showed a potential biogas and methane production of 0,81 and 0,38 Ndm3/g VS respectively after 47 days of digestion. This means that the total production of methane gas can increase with 7-8 per cent with an annual load of 3500 tonnes of restaurant waste (estimated amount of available restaurant waste). Tests to imitate transport of restaurant waste with influent wastewater showed that 35-60 per cent of the increase of gas production would be “washed out” if the waste was tranported this way to the plant. Batch laboratory tests with waste from water works showed that no gas was produced from this substrate. The continuous tests with small scale reactors which were fed with restaurant waste resulted in an increase of biogas production with 12 per cent (corresponding to an annual load of 3500 tonnes of restaurant waste) compared to the present process.Avloppsreningsverket Käppalaverket på Lidingö driver under år 2004-2005 ett projekt med syftet att kartlägga rötningskapaciteten i den befintliga anläggningen där primär- och överskottsslam behandlas i två rötkammare. Syftet med examensarbetet, som är en del av kartläggningsprojektet, var att karakterisera Käppalaverkets nuvarande rötningsprocess och undersöka processens kapacitet att behandla organiskt avfall i form av restaurangavfall och vatttenverksslam. För att bestämma potentialen hos olika substrat har satsvisa utrötningar genomförts. För att efterlikna processen på Käppalaverket har kontinuerliga försök med små reaktorer bedrivits. Till dessa reaktorer har sedan restaurangavfall tillsats. De satsvisa utrötningarna av primärslam visade en potentiell bio- respektive metangasproduktion om 0,62 respektive 0,35 Ndm3/g VS efter 40 dagars utrötning. Efter 15-20 dagars utrötning (som är den genomsnittliga uppehållstiden i Käppalaverkets rötkammare där primärslammet behandlas) var biogasproduktionen mellan 0,55 och 0,60 Ndm3/g VS, vilket är inom samma intervall som vid den verkliga driften av rötkamrarna vid Käppalaverket. Detta betyder att utrötningen av primärslammet fungerar bra vid Käppalaverket. De satsvisa utrötningarna av överskottsslammet visade en potentiell bio- respektive metangasproduktion om 0,31 respektive 0,16 Ndm3/g VS efter 40 dagars utrötning. För restaurangavfallet visade de satsvisa utrötningarna på en potentiell bio- respektive metangasproduktion om 0,81 respektive 0,38 Ndm3/g VS efter 47 dagars utrötning. Detta innebär att den totala metangasproduktionen vid Käppalaverket skulle kunna ökas med 7-8 procent om 3500 ton restaurangavfall skulle tas emot årligen (uppskattad mängd restaurangavfall som finns att tillgå). Försök att efterlikna transport av restaurangavfallet via avloppsledningsnätet visade dock att 35-60 procent av den ökade metangasproduktionen skulle ”tvättas ur” om avfallet fördes till verket via avloppsledningsnätet. Försöken med satsvis utrötning av vattenverksslam visade att detta substrat inte bidrar med någon produktion av biogas eller metangas. De kontinuerliga försöken med tillsats av restaurangavfall (motsvarande en årlig belastning med 3500 ton) resulterade i en ökning av biogasproduktionen med 12 procent

Performance optimization of the Växtkraft biogas production plant

All over the world there is a strong interest and also potential for biogas production from organic residues as well as from different crops. However, to be commercially competitive with other types of fuels, efficiency improvements of the biogas production process are needed. In this paper, results of improvements studies done on a full scale co-digestion plant are presented   In the plant organic wastes from households and restaurants are mixed and digested with crops from graze land. The areas for improvements of the plant addressed are treatment of the feed material to enhance the digestion rate, limitation of the ballast of organics in the water stream recirculated in the process, and use of the biogas plant residues at farms. Results from previous studies on pre-treatment and membrane filtration of recirculated process water are combined for estimation of the total improvement potential. Further, the possibility to use neural networks to predict biogas production using historical data from the full-scale biogas plant was investigated. Results from investigation of using the process residues as fertilizer are also presented.   The results indicates a potential to increase the biogas yield from the process with up to over  30 % with pre-treatment of the feed and including membrane filtration in the process. Neural networks have the potential to be used for prediction of biogas production. Further, it is shown that the residues from biogas production can be used as fertilizers but that the emission of N2O from the fertilised soil is dependent on the soil type and spreading technology.This is the author’s version of a work accepted for publication by Elsevier. Changes resulting from the publishing process,including peer review, editing, corrections, structural formatting and other quality control mechanisms, may not be reflected in thisdocument. Changes may have been made to this work since it was submitted for publication. The definitive version has been published in Applied Energy, vol 97, DOI: 10.1016/j.apenergy.2012.03.007.BioGasOp