Simulation of the forming process for curved composite sandwich panels

© 2019, The Author(s). For affordable high-volume manufacture of sandwich panels with complex curvature and varying thickness, fabric skins and a core structure are simultaneously press-formed using a set of matched tools. A finite-element-based process simulation was developed, which takes into account shearing of the reinforcement skins, multi-axial deformation of the core structure, and friction at the interfaces. Meso-scale sandwich models, based on measured properties of the honeycomb cell walls, indicate that panels deform primarily in bending if out-of-plane movement of the core is unconstrained, while local through-thickness crushing of the core is more important in the presence of stronger constraints. As computational costs for meso-scale models are high, a complementary macro-scale model was developed for simulation of larger components. This is based on experimentally determined homogenised properties of the honeycomb core. The macro-scale model was employed to analyse forming of a generic component. Simulations predicted the poor localised conformity of the sandwich to the tool, as observed on a physical component. It was also predicted accurately that fibre shear angles in the skins are below the critical angle for onset of fabric wrinkling

A study on marine boundary layer processes in the ITCZ and non-ITCZ regimes over Indian Ocean with INDOEX IFP-99 data

A one-dimensional numerical planetary boundary layer (PBL) model was applied to simulate the dynamical and thermodynamical characteristics of the tropical Indian Ocean under varying convective regimes. Using sounding as well as surface meteorological data obtained during the INDOEX field phase, the PBL was validated for three different regions within the INDOEX domain. The three regions identified were, a coastal location representing suppressed convection, an open ocean region with medium convection, and a region of intense convection in the vicinity of the Inter-Tropical Convergence Zone (ITCZ). The model was integrated using observed sounding as initial as well as lateral boundary conditions, for a period up to 48 h. The model simulated surface fields as well as vertical profiles were compared with observations for the three cases. In general the model performance was good. The one-dimensional model could not simulate the dynamical features associated with advection and winds satisfactorily. However, the convective regimes are well simulated. As such, the PBL processes near the ITCZ were better simulated compared to the coastal regions. Results suggest that such a model can be used as a tool to develop high resolution, time-varying profiles over data-sparse regions to enhance mesoscale analysis

Optimisation of intra-ply stitch removal for improved formability of biaxial non-crimp fabrics

Automated fabric forming solutions are required to meet the demand of liquid moulding processes, but wrinkling is a common problem for double-curvature parts due to a combination of the reinforcement type, manufacturing parameters and the part geometry. Local intra-ply stitch removal is introduced in the current work to improve the formability of a pillar-stitched biaxial NCF. An optimisation method is developed to remove stitches selectively, using a genetic algorithm coupled with a finite element model. Two criteria are defined to reduce the occurrence of forming defects whilst maintaining the integrity of the fabric. The first is to minimise the local shear angle across the surface of the ply and the second is to minimise the total stitch removal area. These criteria are combined into a single objective function and validated using a hemisphere forming case study. Experimental results confirm that macro-scale wrinkling can be successfully eliminated when intra-ply stitches are removed according to the optimised pattern. The stitch removal regions are distributed across both the positive and negative shear areas of the optimised NCF blank, indicating that local stitch removal can have a global effect on the formability. Perimeter shapes show that the optimum local stitch removal pattern enables a more balanced global material draw-in, demonstrating that the effect of stitch removal is not limited to the high shear regions. Removing stitches from just the over-sheared regions is therefore insufficient to fully mitigate wrinkles, justifying the need for the optimisation algorithm, as the optimised stitch removal pattern appears to be non-intuitive

14-3-3ε Is Required for Germ Cell Migration in Drosophila

Although 14-3-3 proteins participate in multiple biological processes, isoform-specific specialized functions, as well as functional redundancy are emerging with tissue and developmental stage-specificity. Accordingly, the two 14-3-3ε proteins in Drosophila exhibit functional specificity and redundancy. Homozygotes for loss of function alleles of D14-3-3ε contain significantly fewer germ line cells (pole cells) in their gonads, a phenotype not shared by mutants in the other 14-3-3 gene leo. We show that although D14-3-3ε is enriched within pole cells it is required in mesodermal somatic gonad precursor cells which guide pole cells in their migration through the mesoderm and coalesce with them to form the embryonic gonad. Loss of D14-3-3ε results in defective pole cell migration, reduced pole cell number. We present evidence that D14-3-3ε loss results in reduction or loss of the transcription factor Zfh-1, one of the main regulatory molecules of the pole cell migration, from the somatic gonad precursor cells

The usability of recycled carbon fibres in short fibre thermoplastics: interfacial properties

The objective of this study was to investigate the feasibility of combining discontinuous recycled carbon fibres with polypropylene, to produce a low-cost, high specific stiffness material for high-volume applications. The inherent low affinity of carbon fibre and polypropylene motivated a detailed study of the surface characteristics of carbon fibre and interfacial behaviour between the two materials, using the microbond test. The effects of removing the sizing from the fibres, as well as introducing a maleic anhydride-grafted polypropylene coupling agent, were extensively investigated. Polypropylene was found to degrade when prepared under atmospheric conditions; therefore, it was necessary to form droplets under nitrogen. Removal of the sizing from the fibre using pyrolysis and solvolysis techniques altered the surface morphology of the fibre and increased the interfacial shear strength (IFSS) by 4 and 33 %, respectively. A more significant improvement in the fibre–matrix adhesion was achieved by adding a maleic anhydride coupling agent at 2 wt%, which increased the IFSS by 320 %

A cost and performance comparison of LRTM and VI for the manufacture of large scale wind turbine blades

Light resin transfer moulding (LRTM) has been developed as an alternative to vacuum infusion (VI) but a direct comparison between the two processes is needed to quantify any advantages. This paper uses a technical cost model and an empirical study to show the potential financial and performance benefits of LRTM for manufacture of a generic 40 m wind turbine blade shell. The use of LRTM when compared to VI demonstrated a possible 3% cost saving, improved dimensional stability (5.5%), and reductions in resin wastage (3%) and infusion time (25%). A decrease in internal void formation (0.9%) resulted in an increase in mechanical performance (<4%) for LRTM moulded parts