Gas Bubbles Emerging from a Submerged Granular Bed

This fluid dynamics video was submitted to the Gallery of Fluid Motion for the 2009 APS Division of Fluid Dynamics Meeting in Minneapolis, Minnesota. In this video we show some results from a simple experiment where air was injected by a single nozzle at known constant flow rates in the bottom of a granular bed submerged in water. The injected air propagates through the granular bed in one of two modes. Mode 1 emergence involves small discrete bubbles taking tortuous paths through the interstitial space of the bed. Multiple small bubbles can be emitted from the bed in an array of locations at the same time during Mode 1 emergence. Mode 2 emergence involves large discrete bubbles locally fluidizing the granular bed and exiting the bed approximately above the injection site. Bead diameter, bead density, and air flow rate were varied to investigate the change in bubble release behavior at the top of the granular bed. This system is a useful model for methane seeps in lakes. Methane bubbles are released from the decomposition of organic matter in the lake bed. The initial size of the bubble determines how much of the gas is absorbed into the lake and how much of the gas reaches the surface and is released into the atmosphere. The size and behavior of the emerging bubbles may also affect the amount of vertical mixing occurring in the lake, as well as the mixing from the lake bed into the benthic layer.Comment: 2009 APS DFD Gallery of Fluid Motion Submissio

Thermophysical Phenomena in Metal Additive Manufacturing by Selective Laser Melting: Fundamentals, Modeling, Simulation and Experimentation

Among the many additive manufacturing (AM) processes for metallic materials, selective laser melting (SLM) is arguably the most versatile in terms of its potential to realize complex geometries along with tailored microstructure. However, the complexity of the SLM process, and the need for predictive relation of powder and process parameters to the part properties, demands further development of computational and experimental methods. This review addresses the fundamental physical phenomena of SLM, with a special emphasis on the associated thermal behavior. Simulation and experimental methods are discussed according to three primary categories. First, macroscopic approaches aim to answer questions at the component level and consider for example the determination of residual stresses or dimensional distortion effects prevalent in SLM. Second, mesoscopic approaches focus on the detection of defects such as excessive surface roughness, residual porosity or inclusions that occur at the mesoscopic length scale of individual powder particles. Third, microscopic approaches investigate the metallurgical microstructure evolution resulting from the high temperature gradients and extreme heating and cooling rates induced by the SLM process. Consideration of physical phenomena on all of these three length scales is mandatory to establish the understanding needed to realize high part quality in many applications, and to fully exploit the potential of SLM and related metal AM processes

Managing in the regulatory thicket: regulation legitimacy and expertise

While the influence of government regulation on organizations is undeniable, empirical research in this field is scarce. This study investigates how the understanding of and attitudes towards government regulation among public, nonprofit, and for-profit managers affect organizational performance, using U.S. nursing homes as the empirical setting. Our findings suggest that managers’ perceptions of regulation legitimacy – views of regulation fairness, inspectors’ effectiveness, and internal utility of the mandates – positively affect service quality. Sub-group analysis suggests that the managers’ views of regulation matter in nonprofit and for-profit, but not public organizations. In nonprofit homes, performance declines when managers report higher regulatory expertise – better knowledge of the regulatory standards. In for-profit facilities, frequent communication with regulators lowers quality. These findings suggest that the regulated entities’ views of government regulation are central to their success, which necessitates improvements in the regulatory process

A novel smoothed particle hydrodynamics formulation for thermo-capillary phase change problems with focus on metal additive manufacturing melt pool modeling

Laser-based metal processing including welding and three dimensional printing, involves localized melting of solid or granular raw material, surface tension-driven melt flow and significant evaporation of melt due to the applied very high energy densities. The present work proposes a weakly compressible smoothed particle hydrodynamics formulation for thermo-capillary phase change problems involving solid, liquid and gaseous phases with special focus on selective laser melting, an emerging metal additive manufacturing technique. Evaporation-induced recoil pressure, temperature-dependent surface tension and wetting forces are considered as mechanical interface fluxes, while a Gaussian laser beam heat source and evaporation-induced heat losses are considered as thermal interface fluxes. A novel interface stabilization scheme is proposed, which is shown to allow for a stable and smooth liquid-gas interface by effectively damping spurious interface flows as typically occurring in continuum surface force approaches. Moreover, discretization strategies for the tangential projection of the temperature gradient, as required for the discrete Marangoni forces, are critically reviewed. The proposed formulation is deemed especially suitable for modeling of the melt pool dynamics in metal additive manufacturing because the full range of relevant interface forces is considered and the explicit resolution of the atmospheric gas phase enables a consistent description of pore formation by gas inclusion. The accuracy and robustness of the individual model and method building blocks is verified by means of several selected examples in the context of the selective laser melting process

Novel Simulation-Inspired Roller Spreading Strategies for Fine and Highly Cohesive Metal Powders

When fine powders are to be used in powder bed metal additive manufacturing (AM), a roller is typically utilized for spreading. However, the cohesive nature of fine metal powder still presents challenges, resulting in low density and/or inconsistent layers under sub-standard spreading conditions. Here, through computational parameter studies with an integrated discrete element-finite element (DEM-FEM) framework, we explore roller-based strategies that are predicted to achieve highly cohesive powder layers. The exemplary feedstock is a Ti-6Al-4V 0-20 um powder, that is emulated using a self-similarity approach based on experimental calibration. The computational studies explore novel roller kinematics including counter-rotation as well as angular and transverse oscillation applied to standard rigid rollers as well as coated rollers with compliant or non-adhesive surfaces. The results indicate that most of these approaches allow to successfully spread highly cohesive powders with high packing fraction (between 50%-60% in a single layer) and layer uniformity provided that the angular/oscillatory, relative to the transverse velocity, as well as the surface friction of the roller are sufficiently high. Critically, these spreading approaches are shown to be very robust with respect to varying substrate conditions (simulated by means of a decrease in surface energy), which are likely to occur in LBPF or BJ, where substrate characteristics are the result of a complex multi-physics (i.e., powder melting or binder infiltration) process. In particular, the combination of the identified roller kinematics with compliant surface coatings, which are known to reduce the risk of tool damage and particle streaking in the layers, is recommended for future experimental investigation

Laboratory Scale Testing of Ignition Overpressure for Space Vehicle Launch Pad Environments

A scale model of a NASA representative space vehicle is used to develop a refined estimate of the transient pressure loads that are expected to form at the base of the vehicle in the event of a vapor cloud explosion. Flammable vapor clouds are known to form prior to engine startup due to the significant amount of unburned hydrogen that is ejected from the combustion chamber. In the event of a vapor cloud explosion, the vehicle and payload must be able to withstand the resulting overpressure waves. The study comprises an array of pressure sensors located along the base heat shield of the scale model space vehicle as well as the interior wall and throat plug plane of the solid rocket booster. A spark source generator is used to simulate the overpressure wave produced by a vapor cloud explosion while measurements are acquired with and without the effect of a mobile launcher. Time- resolved schlieren images of the simulated vapor cloud explosion reveal the path and impact of both the initial wave and several reflected waves on the various components at the base of the space vehicle. In some instances, the reflected waves superpose to create waves that are higher in amplitude than the initial overpressure wave. A time frequency analysis of the pressure waveforms measured inside the solid rocket booster reveal a ring down tone corresponding to a standing wave that is four times the length of the nozzle

The integral cohomology of the group of loops

Let PSigma_n denote the group that can be thought of either as the group of motions of the trivial n-component link or the group of symmetric automorphisms of a free group of rank n. The integral cohomology ring of PSigma_n is determined, establishing a conjecture of Brownstein and Lee.Comment: This is the version published by Geometry & Topology on 11 July 200

Leaf Litter Decomposition and Nutrient Dynamics in Four Southern Forested Floodplain Communities

Decomposition of site-specific litter mixtures was monitored for 100 wk in four Roodplaht communities: (i) a mixed oak community along the Cache River in central Arkansas, (ii) s sweetgum (Liquidambar styracijlua L.)-cherrybark oak (Quercus falcata var. pagodaefolia ELI.) community along Iatt Creek in central Louisiana, (iii) a sweetgum-swamp tupelo [Nyssa sylvatica var. biflora (Walt.) Sarg.] community, and (iv) a laurel oak (Quercus laurifolia Michx.) commnnityalong the Coosawhatchie River in southeastern South Carolina. Soil temperature, hydroperiod, and litter quality (C:N, C:P, N:P, fignin: N) were used to interpret differences in the rates of mass loss and nutrient dynamics. After 100 wk, litter mixtures retained 33, 18, 8, and 5% of original mass on the Cache, Coosawhatchie (laurel oak community), Coosawhatchie (sweetgum-swamp tupelo community), and Iatt floodplains, respectively, and these differences appeared related to hydroperiod. Decay rates were comparable to rates reportedin similar floodplain environments. Net mineralization of both N and P was observed after 100 wk, but both elements accumulated in litter mixtures periodically. Differences in hydroperiod were observed among the four floodplain communities and decomposition of and nutrient mineralization from litter among them appeared to be inversely related to the number and duration of flood events. Litterbags containing leaf litter of a single-species (i.e., cherrybark oak) were also monitored on three of the four sites to compare decay rates and nutrient dynamics with the litter mixtures. On the Cache River floodplain, slower decay of poorer quality cherrybark oak litter suggested that titter quality drove decomposition under similar edaphic conditions