128 research outputs found
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An Analytical Model to Predict and Minimize the Residual Stress of Laser Cladding Process
Laser Cladding is one of the advanced thermal techniques used to repair or modify the surface properties of high value components such as tools, military and aerospace parts. Tensile residual stresses are formed in the thermally treated area of this process. This work focuses on to find out key factors of formation and minimization of tensile residual stresses in dissimilar materials. In order to predict the tensile residual stress, one dimensional analytical model has been adopted. Four cladding materials (Al2O3, TiC, TiO2, ZrO2) on the H13 tool steel substrate and a range of preheating temperature of the substrate, from 300K to 1200K, have been investigated. The thermal strain and Young’s modulus are found as key factors of formation and minimization of residual stresses. Additionally, the investigation of preheating temperature of the substrate showed the reduction of residual stress with increasing the preheating temperature of the substrate
Size-dependent stability of ultra-small α-/β-phase tin nanocrystals synthesized by microplasma
Key features of tin, including electronic band structure and opto-electronic properties, are influenced by the crystal structure. Here the authors report a microplasma process for the synthesis of ultra-small tin nanocrystals in which the crystal structure is dependent on crystallite size
Through-thickness residual stress measurement by neutron diffraction in Cu+W plasma spray coatings.
A range of different spraying techniques can be used to coat the surfaces of engineering components. These techniques are based on different principles and can involve high temperature (plasma spray), high kinetic energy (cold spray) or both (HVOF spray – High-Velocity Oxi-Fuel). Resultant residual stress in such coatings, being a characteristic of the spraying process, can reveal details of the stress formation mechanism. When its dependence on the physical parameters and conditions of the spraying process is established, this knowledge can be used for the prediction and control of stress that occurs in applications. Neutron diffraction is a suitable method for obtaining stress distribution in such coatings. Residual stresses in two-phase Cu+W coatings made by water stabilized plasma spraying were studied. Two-phase coatings develop both significant microstress (inter-phase stress) and the stress dependence on phase content of the coating constituents. Through-thickness residual stress profiles have been measured by neutron diffraction with spatial resolution of 0.5 mm for a series of Cu+W coatings with varying volume fractions. Measurements were made in both phases in order to separate micro- and macro-stresses. Comprehensive sample characterization, measurements of the residual stresses, mechanical and thermal properties of the composite coatings enabled quantitative modeling and interpretation of the experimental data
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