Towards an in-process ultrasonic phased array inspection method for narrow-gap welds

The marriage of welding and Non-Destructive Testing (NDT) processes at the point of manufacture has enabled the detection and correction of defects during the welding process. This has demonstrated clear financial and production benefits by reducing weld rework and ensuring schedule certainty, however this is yet to be demonstrated for use with narrow-groove welding practises. Narrow-groove welds are notoriously difficult to inspect using traditional Phased Array Ultrasonic Testing (PAUT) techniques due to large thicknesses and the vertical nature of Lack-of-Sidewall Fusion (LOSWF) defects. This is further complicated by the presence of partially-filled weld geometries during in-process inspection, which cause geometric reflections which can mask or falsely indicate the presence of a defect. A solution to this is proposed in this work, by adapting a dual-tandem phased array imaging system for the imaging of LOSWF defects in a partial weld geometry. This considers a two array system utilising a phased array probe on each weld side, coupled with an advanced dual-aperture Full Matrix Capture (FMC) acquisition technique. Advanced multi-mode image processing algorithms such as the Total Focusing Method (TFM) and Phase Coherence Imaging (PCI), with adaptive delay law calculation, have shown high sensitivity to LOSWF defects in a mock partial weld geometry. Additionally, an adaptive Probe Centre Spacing (PCS) technique is defined for in-process inspection based on amplitude and phase coherence sensitivity in partial weld geometries, with the effects of partial weld reflections analysed and discussed. These results have demonstrated the effectiveness of a dual-tandem phased array approach to imagine LOSWF defects during the in-process inspection of narrow-gap welds

Collective dynamics of colloids at fluid interfaces

The evolution of an initially prepared distribution of micron sized colloidal particles, trapped at a fluid interface and under the action of their mutual capillary attraction, is analyzed by using Brownian dynamics simulations. At a separation \lambda\ given by the capillary length of typically 1 mm, the distance dependence of this attraction exhibits a crossover from a logarithmic decay, formally analogous to two-dimensional gravity, to an exponential decay. We discuss in detail the adaption of a particle-mesh algorithm, as used in cosmological simulations to study structure formation due to gravitational collapse, to the present colloidal problem. These simulations confirm the predictions, as far as available, of a mean-field theory developed previously for this problem. The evolution is monitored by quantitative characteristics which are particularly sensitive to the formation of highly inhomogeneous structures. Upon increasing \lambda\ the dynamics show a smooth transition from the spinodal decomposition expected for a simple fluid with short-ranged attraction to the self-gravitational collapse scenario.Comment: 13 pages, 12 figures, revised, matches version accepted for publication in the European Physical Journal

Free energy of colloidal particles at the surface of sessile drops

The influence of finite system size on the free energy of a spherical particle floating at the surface of a sessile droplet is studied both analytically and numerically. In the special case that the contact angle at the substrate equals $\pi/2$ a capillary analogue of the method of images is applied in order to calculate small deformations of the droplet shape if an external force is applied to the particle. The type of boundary conditions for the droplet shape at the substrate determines the sign of the capillary monopole associated with the image particle. Therefore, the free energy of the particle, which is proportional to the interaction energy of the original particle with its image, can be of either sign, too. The analytic solutions, given by the Green's function of the capillary equation, are constructed such that the condition of the forces acting on the droplet being balanced and of the volume constraint are fulfilled. Besides the known phenomena of attraction of a particle to a free contact line and repulsion from a pinned one, we observe a local free energy minimum for the particle being located at the drop apex or at an intermediate angle, respectively. This peculiarity can be traced back to a non-monotonic behavior of the Green's function, which reflects the interplay between the deformations of the droplet shape and the volume constraint.Comment: 24 pages, 19 figure

Thermal compensation of ultrasonic transmit and receive data for steel welded plates at the point of manufacture

On modern manufacturing production lines, Non-Destructive Testing (NDT) is frequently a bottleneck which could greatly be alleviated by integrating the inspection of components as they are manufactured. By moving inspection to the point of manufacture, greater economic and productivity benefits are realised in terms of reduced rework and schedule slippage, however, new technical challenges emerge. For welded components, high temperatures and the resulting thermal gradients, present challenges when performing ultrasonic inspection at the point of manufacture. The thermal gradients introduce positional misalignment due to “beam bending” effects arising from refraction as the material properties change with temperature. This paper presents for the first time, through simulation and practical experiments, a novel thermal compensation strategy to mitigate for thermal effects when performing ultrasonic inspection of welded components at the point of manufacture. To understand the thermal gradients experienced during standard Tungsten Inert Gas (TIG) welding, 3-dimensional thermal simulations were developed and experimentally-validated with an average error of 1.80%. The output from the thermal simulations in combination with material properties that vary over temperature, allowed for generalised time of flight maps to be created via the Multi-Stencils Fast Marching Method (MSFMM) and the ultrasonic data to be imaged by the Total Focusing Method (TFM). The thermal compensation strategy was initially proved on synthetically generated finite element Full Matrix Capture (FMC) datasets, and it was shown that reflector positional accuracy could be increased by ∼ 3 mm. Experimental results also showed marked improvements with reflector positional accuracy also being increased by ∼3 mm. Over both simulated and experimental datasets, the SNR was shown to be negligibly altered between uncompensated and compensated images. The results show how high-quality ultrasonic images can be generated in-process and help bring inspection closer to the point of manufacture

Salivary cortisol patterns and cognitive speed in major depression: a comparison with allergic rhinitis and healthy control subjects

Few studies have investigated the relationship between cortisol and cognitive functions other than memory in depression. This study investigated daily salivary cortisol patterns (basal cortisol levels at 08:00, 16:00, and 21:00 h and flatness of the diurnal curve) in relation to cognitive speed and memory. Twenty-seven unmedicated outpatients with major depressive disorder (MDD) were compared with 36 healthy controls and with 20 allergic rhinitis patients, to determine whether effects should be ascribed to MDD or to more general disease-related processes. MDD patients were characterised by a flatter diurnal cortisol curve and by reduced cognitive speed. Flatter cortisol curves were associated with cognitive slowness. However, this relationship is unlikely to be causal; after control for depressive symptoms and group membership, flatness of the diurnal cortisol curve was no longer a significant predictor of cognitive slowness. Thus, MDD and related depressive symptoms appeared to be independently associated with altered cortisol secretory patterns and with decrements in cognitive speed

Some fundamental aspects of surface modelling

Attention is drawn to four aspects of surface modelling: (1) delineation of the (scale-dependent) geometrical boundary of a body via molecular considerations, (2) identification of the highly inhomogeneous interfacial region between a body and its exterior, and its modelling as a bidimensional continuum involving interfacial excess quantities, (3) the utility of co-ordinate-free notation for surfaces, and (4) the importance of surface effects for small-scale bodies exemplified within a thermoelastic context

Co-management in Healthcare: Negotiating Professional Boundaries

This article investigates discursive practices associated with the co-management of patients between healthcare providers. Specifically, we focus on two genres (38 referral letters and 37 consultant reports) written by optometrists and ophthalmologists — two groups who are experiencing interprofessional tension over their scopes of practice. In our analysis we foreground four kinds of modality associated with verbs — epistemic, deontic, phatic and subjective. We found that these healthcare providers shared in the epistemic resources used to hedge their sense of clinical certainty, and that ophthalmologists used deontic resources to control future action. However, we also noted that both professions used deontic, phatic and subjective resources to create dialogical space for each other to participate in some future relationship. In fact, one of the main points of this correspondence might be to establish personal relationships between practitioners. Unfortunately, however, this subtle use of modality to negotiate professional boundaries is fading as many ophthalmologists, due to workload issues, are not responding to referral letters or are converting their correspondence to form letters