Laboratory and industrial testing of silica bricks for coke ovens

In order to rationalize the reconstruction of coke ovens' walls in a local steelmaking, a set of laboratory and industrial tests was carried out on silica KN bricks. Two types of bricks that are currently used in oven construction were analyzed, one being less expensive than the other. On the other hand, 25 year-old original bricks were also studied. The results of laboratory tests were analyzed taking into account the requirements of DIN 1089 standard. Additionally, an evaluation of costs was carried out.Fil: Camerucci, Maria Andrea. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Mar del Plata. Instituto de Investigaciones en Ciencia y Tecnología de Materiales. Universidad Nacional de Mar del Plata. Facultad de Ingeniería. Instituto de Investigaciones en Ciencia y Tecnología de Materiales; ArgentinaFil: Tomba Martinez, Analia Gladys. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Mar del Plata. Instituto de Investigaciones en Ciencia y Tecnología de Materiales. Universidad Nacional de Mar del Plata. Facultad de Ingeniería. Instituto de Investigaciones en Ciencia y Tecnología de Materiales; ArgentinaFil: Cavalieri, Ana Lia. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Mar del Plata. Instituto de Investigaciones en Ciencia y Tecnología de Materiales. Universidad Nacional de Mar del Plata. Facultad de Ingeniería. Instituto de Investigaciones en Ciencia y Tecnología de Materiales; ArgentinaFil: de Córdova, M.. SIDERAR; ArgentinaFil: Beltrán, D.. SIDERAR; ArgentinaFil: Topolevsky, R.. SIDERAR; Argentin

Rheology of aqueous mullite-starch suspensions

One of the forming methods developed for the manufacture of porous materials by direct consolidation, in which a ceramic suspension consolidates into non-porous molds (e.g. metal molds) by thermogelation of an organic agent, uses starch as both consolidator/binder of the ceramic suspension and pore former at high temperature. Changes in the rheological behavior of the aqueous suspensions are produced by starch gelatinization thermal process. This process as well as the presence of both the ceramic particles and added processing additives, influences the kinetics of green ceramic body formation and its microstructural features. In this work, the thermogelling behavior of mullite aqueous suspensions (40 vol.%; 0.45 wt.% of a polyacrylic polyelectrolyte as dispersant) containing 10 vol.% of different native starches (potato, cassava, and corn) was studied by dynamic rheology in order to determine the experimental conditions that must be used for forming mullite green bodies by thermal consolidation. Viscoelastic properties (G′ and G″) as a function of temperature (30–95 °C) and deformation (0.1–625.0% at 40 °C) were determined by temperature sweep tests and dynamic strain sweep tests, respectively. From these tests, and considering previous results of the rheological behavior of starch suspensions, we analyzed the influence of ceramic particles on the starch gelatinization process and the strength of the developed gels. On the other hand, shear flow properties of aqueous mullite–starch suspensions were also analyzed to obtain information on the rheological behavior of the suspensions at room temperature.Fil: Talou, Mariano Hernán. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Mar del Plata. Instituto de Investigación en Ciencia y Tecnología de Materiales (i); Argentina. Universidad Nacional de Mar del Plata. Facultad de Ingeniería; ArgentinaFil: Villar, M. A.. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Bahía Blanca. Planta Piloto de Ingeniería Química (i); ArgentinaFil: Camerucci, Maria Andrea. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Mar del Plata. Instituto de Investigación en Ciencia y Tecnología de Materiales (i); Argentina. Universidad Nacional de Mar del Plata. Facultad de Ingeniería; ArgentinaFil: Moreno, R.. Instituto de Ceramica y Vidrio de Madrid; Españ

High-temperature diametral compression strength of microwave-sintered mullite

The mechanical strength of mullite materials sintered by the conventional route or by microwave was evaluated by diametral compression at room temperature and 1400 ◦C. Crack patterns and fracture mechanisms were analyzed and the results were discussed in terms of the final microstructures. The conventional and microwave sintered materials showed similar densification degrees and homogeneous microstructures with small equiaxial grains. Independent of the sintering route, the fracture strength did not change as the temperature increased. However, the mechanical strength of microwave sintered mullitewas always higher than the conventionally sintered materials. Moreover, in both mullite materials, microcracks produced by the effects of thermal expansion and/or elastic anisotropies during sintering and/or mechanical testing were critical defects. In the early steps, microcracks occurred in transgranular mode. However, upon approaching the critical condition, their propagation was more intergranular until they coalesced and the specimen failed, generally in a triple-cleft fracture.Fil: Souto, P. M. . Universidade Federal do Sao Carlos; BrasilFil: Camerucci, Maria Andrea. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Mar del Plata. Instituto de Investigación en Ciencia y Tecnología de Materiales (i); Argentina. Universidad Nacional de Mar del Plata. Facultad de Ingeniería; ArgentinaFil: Tomba Martinez, Analia Gladys. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Mar del Plata. Instituto de Investigación en Ciencia y Tecnología de Materiales (i); Argentina. Universidad Nacional de Mar del Plata. Facultad de Ingeniería; ArgentinaFil: Kiminami, R.H.G.A.. Universidade Federal do Sao Carlos; Brasi

Microwave sintering of cordierite precursor green bodies prepared by starch consolidation

This paper reports on a study of the microwave sintering behavior of green disks prepared by the starch consolidation forming method to produce cordierite-based porous materials. Green disks were formed by thermogelling the aqueous suspensions of talc, kaolin and alumina (29.6 vol.%) and potato starch (11.5 vol.%) at 75 and 85 ºC for 4 h, drying and calcining. They were characterized by bulk density and apparent porosity measurements, and SEM. Microwave sintering was carried out at 1300 and 1330 ºC for 15, 20 and 25 min, applying 50 ºC/min. For purposes of comparison, an analysis of green disks prepared and calcined in the same conditions and conventionally sintered (1330 ºC for 4 h) was also made. The materials were characterized by XRD, bulk density and apparent porosity measurements, and microstructurally analyzed SEM. The results were analyzed considering the behavior of starch in aqueous suspension at varying temperatures, and the experimental conditions of consolidation and sintering.Fil: Sandoval, María Laura. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Mar del Plata. Instituto de Investigación en Ciencia y Tecnología de Materiales (i); Argentina. Universidad Nacional de Mar del Plata. Facultad de Ingeniería; ArgentinaFil: Talou, Mariano Hernán. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Mar del Plata. Instituto de Investigación en Ciencia y Tecnología de Materiales (i); Argentina. Universidad Nacional de Mar del Plata. Facultad de Ingeniería; ArgentinaFil: De Souto P. M.. Universidade Federal do Sao Carlos; BrasilFil: Kiminami, R. H. G. A.. Universidade Federal do Sao Carlos; BrasilFil: Camerucci, Maria Andrea. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Mar del Plata. Instituto de Investigación en Ciencia y Tecnología de Materiales (i); Argentina. Universidad Nacional de Mar del Plata. Facultad de Ingeniería; Argentin

Porous cordierite-based ceramics processed by starch consolidation casting – Microstructure and high-temperature mechanical behavior

Porous cordierite-based ceramics with different microstructural features and mechanical behavior were formed by starch consolidation casting (SCC) using native potato and corn starches and sintered at 1275, 1300 and 1330 °C. The composition and microstructure of the ceramic materials were investigated via quantitative phase analysis using X-ray diffraction (with Rietveld refinement), the Archimedes method, mercury porosimetry, scanning electron microscopy and optical microscopy with stereology-based image analysis. The mechanical behavior of samples was evaluated by diametral compression tests at room temperature, 1000 and 1100 °C. The type of starch used and the sintering temperatures were the main factors determining the characteristics of the developed porous microstructures. Materials prepared with corn starch achieved the lowest porosity and the lowest values of mean chord length, mean pore distance and pore throat size. Because of these features, these materials thus presented, in general, higher values of apparent Young´s modulus, elastic limit and mechanical strength than those prepared with potato starch. Despite the presence of a silicate glassy phase, both porous materials, mainly those prepared with corn starch, still enhanced the basic mechanical properties at high temperature, in particular, the mechanical strength and the apparent Young´s modulus due to the special combination of the porous microstructure features.Fil: Sandoval, María Laura. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Mar del Plata. Instituto de Investigaciones en Ciencia y Tecnología de Materiales. Universidad Nacional de Mar del Plata. Facultad de Ingeniería. Instituto de Investigaciones en Ciencia y Tecnología de Materiales; ArgentinaFil: Talou, Mariano H.. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Mar del Plata. Instituto de Investigaciones en Ciencia y Tecnología de Materiales. Universidad Nacional de Mar del Plata. Facultad de Ingeniería. Instituto de Investigaciones en Ciencia y Tecnología de Materiales; ArgentinaFil: Tomba Martinez, Analía G.. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Mar del Plata. Instituto de Investigaciones en Ciencia y Tecnología de Materiales. Universidad Nacional de Mar del Plata. Facultad de Ingeniería. Instituto de Investigaciones en Ciencia y Tecnología de Materiales; ArgentinaFil: Camerucci, M. Andrea. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Mar del Plata. Instituto de Investigaciones en Ciencia y Tecnología de Materiales. Universidad Nacional de Mar del Plata. Facultad de Ingeniería. Instituto de Investigaciones en Ciencia y Tecnología de Materiales; ArgentinaFil: Gregorová, Eva. University of Chemistry and Technology; República ChecaFil: Pabst, Willi. University of Chemistry and Technology; República Chec