Impact of the motor magnetic model on direct flux vector control of interior PM motors

The stator-field-oriented, direct-flux vector control has been proven to be effective in terms of linear torque control and model independent performance at limited voltage and current (i.e. in flux weakening) for AC drives of various types. The performance of the direct-flux vector control relies on the accuracy of the flux estimation, as for any field oriented control. The knowledge of the motor magnetic model is critical for flux estimation when the operating at low speed. This paper addresses the effects of a limited knowledge of the motor model on the performance of the control at low speed, for an Interior Permanent Magnet motor drive. Experimental results are give

Unified Direct-Flux Vector Control for AC Motor Drives

The paper introduces a Unified Direct-Flux Vector Control scheme suitable for sinusoidal AC motor drives. The AC drives considered here are Induction Motor, Synchronous Reluctance and synchronous Permanent Magnet motor drives, including Interior and Surface-mounted Permanent Magnet types. The proposed controller operates in stator flux coordinates: the stator flux amplitude is directly controlled by the direct voltage component, while the torque is controlled by regulating the quadrature current component. The unified direct-flux control is particularly convenient when flux-weakening is required, since it easily guarantees maximum torque production under current and voltage limitations. The hardware for control is standard and the control firmware is the same for all the motors under test with the only exception of the magnetic model used for flux estimation at low speed. Experimental results on four different drives are provided, showing the validity of the proposed unified control approac

Direct Flux Field Oriented Control of IPM Drives with Variable DC-Link in the Field-Weakening Region

This paper presents the direct flux control of an interior permanent-magnet (IPM) motor drive in the field-weakening region. The output torque is regulated by the coordinated control of the stator flux amplitude and the current component in quadrature with the flux, and it is implemented in the stator flux reference frame. The control system guarantees maximum torque production taking into account voltage and current limits, in particular in case of large dc-link variations. The field-oriented control does not necessarily require an accurate magnetic model of the IPM motor, and it is able to exploit the full inverter voltage at different dc-link levels with no additional voltage control loop. The feasibility of the proposed control method is investigated in discrete-time simulation, then tested on a laboratory rig, and finally implemented on board of an electric scooter prototype. The motor under test is an IPM permanent-magnet-assisted synchronous reluctance machine, with high-saliency and limited permanent-magnet flu

An Integral Battery Charger with Power Factor Correction for Electric Scooter

This paper presents an integral battery charger for an electric scooter with high voltage batteries and interior-permanent-magnet motor traction drive. The battery charger is derived from the power hardware of the scooter, with the ac motor drive that operates as three-phase boost rectifier with power factor correction capability. The control of the charger is also integrated into the scooter control firmware that is implemented on a fixed-point DSP controller. Current-controlled or voltage-controlled charge modes are actuated according to the requirements of the battery management system, that is embedded into the battery pack. With respect to previous integrated chargers, the ac current is absorbed at unitary power factor with no harmonic distortion. Moreover, no additional filtering is needed since the pulsewidth modulation ripple is minimized by means of phase interleaving. The feasibility of the integral charger with different ac motors (induction motor, surface-mounted phase modulation motor) is also discussed, by means of a general model purposely developed for three-phase ac machines. The effectiveness of the proposed battery charger is experimentally demonstrated on a prototype electric scooter, equipped with two Li-ion battery packs rated 260 V, 20 A

Core Losses and Torque Ripple in IPM Machines: Dedicated Modeling and Design Trade Off

The proper combination of stator and rotor slot numbers is pursued in the design of interior permanent-magnet (IPM) motors with wide constant-power speed range. At high speed, in the flux-weakening region, the arising of stator and rotor iron losses due to magnetomotive-force (MMF) spatial harmonics limits the IPM motor performance. Torque ripple is another problem for this kind of machines, both at low and high speed. The numbers of stator slots and rotor equivalent slots have a major impact on both the loss and ripple aspects. A simplified model is proposed here in order to evaluate both problems with a general approach and point out the possible design tradeoff. With respect to previous models in the literature, both stator and rotor losses are included, and a more comprehensive approach is followed in the description of the rotor MMF harmonics. The model's effectiveness is tested through finite element analysis simulations and some experimental results. The proposed approach is useful for the selection of the IPM machine structure according to the specific requirements of the applicatio

Comparison of Induction and PM Synchronous motor drives for EV application including design examples

Three different motor drives for electric traction are compared, in terms of output power and efficiency at the same stack dimensions and inverter size. Induction motor (IM), surface-mounted permanent-magnet (PM) (SPM), and interior PM (IPM) synchronous motor drives are investigated, with reference to a common vehicle specification. The IM is penalized by the cage loss, but it is less expensive and inherently safe in case of inverter unwilled turnoff due to natural de-excitation. The SPM motor has a simple construction and shorter end connections, but it is penalized by eddy-current loss at high speed, has a very limited transient overload power, and has a high uncontrolled generator voltage. The IPM motor shows the better performance compromise, but it might be more complicated to be manufactured. Analytical relationships are first introduced and then validated on three example designs and finite element calculated, accounting for core saturation, harmonic losses, the effects of skewing, and operating temperature. The merits and limitations of the three solutions are quantified comprehensively and summarized by the calculation of the energy consumption over the standard New European Driving Cycl

Accurate Inverter Error Compensation and Related Self-Commissioning Scheme in Sensorless Induction Motor Drives

This paper presents a technique for accurately identifying and compensating the inverter nonlinear voltage errors that deteriorate the performance of sensorless field-oriented controlled drives at low speed. The inverter model is more accurate than the standard signum-based models that are common in the literature, and the self-identification method is based on the feedback signal of the closed-loop flux observer in dc current steady-state conditions. The inverter model can be identified directly by the digital controller at the drive startup with no extra measures other than the motor phase currents and dc-link voltage. After the commissioning session, the compensation does not require to be tuned furthermore and is robust against temperature detuning. The experimental results, presented here for a rotor-flux-oriented SFOC IM drive for home appliances, demonstrate the feasibility of the proposed solution

Performance comparison between Surface Mounted and Interior PM motor drives for Electric Vehicle application

Electric Vehicles make use of permanent magnet synchronous traction motors for their high torque density and efficiency. A comparison between interior permanent magnet (IPM) and surface mounted permanent magnet (SPM) motors is carried out, in terms of performance at given inverter ratings. The results of the analysis, based on a simplified analytical model and confirmed by FE analysis, show that the two motors have similar rated power but that the SPM motor has barely no overload capability, independently of the available inverter current. Moreover the loss behavior of the two motors is rather different in the various operating ranges with the SPM one better at low speed due to short end connections but penalized at high speed by the need of a significant de-excitation current. The analysis is validated through finite-element simulation of two actual motor design