The future of construction materials research and the seventh UN Millennium. Development Goa l: a few insights

Although the unsustainability of the human civilization has been recognized long ago, little has ever been done to change it. During the last century, materials use increased 8-fold and as a result Humanity currently uses almost 60 billion tons (Gt) of materials per year. The construction industry alone consumes more raw materials than any other economic activity. However, research on construction materials still is excessively focused on their mechanical properties with minor concerns regarding environmental considerations. In September of 2000 189 UN member states signed the Millennium Development Goals (MDGs), in which the seventh goal is related to environmental sustainability. This is a cornerstone event of paramount significance. However, research in the field of the built environment especially on the field of construction materials still seems unable to recognize its importance. This paper provides some insights on future construction materials research priorities in the context of the seventh MDG. It reviews publication patterns on the field of construction materials highlighting investigations gaps and misdirected research lines. It addresses the importance of nano and biotech hot areas and briefly analyzes the gap between research and market use

Biotech cementitious materials : some aspects of an innovative approach for concrete with enhanced durability

The deterioration of reinforced concrete structures is a very common problem due to the fact that this material has a high permeability which allows water and other aggressive media to enter, thus leading to corrosion problems. The use of sealers is a common way of contributing to concrete durability. However, the most common ones are based on organic polymers which have some degree of toxicity. The Regulation (EU) 305/2011 related to the Construction Products Regulation emphasizes the need to reduce hazardous substances. Therefore, new low toxicity forms to increase concrete durability are needed. Recent investigations in the field of biotechnology show the potential of bioinspired materials in the development of low toxic solutions. This paper reviews current knowledge on the use of bacteria for concrete with enhanced durability. It covers the use of bacteria in concrete mix and also biomineralization in concrete surface treatments. Investigation gaps are described. Results from practical applications in which there is exposure to environmental conditions are still needed in order to confirm the importance of this new approach

Magnetic wood-based biomorphic Sr3Co2Fe24O41 Z-type hexaferrite ecoceramics made from cork templates

Ecoceramics (environmentally conscious ceramics) are biomimetic/biomorphic ceramics, which use a naturally occurring and sustainable material as a template for their unique morphology and structure. Usually woods (or lignocellulosics) are used, due to the inherent cellular nature of their microstructures. The wood is pyrolised and the resulting carbon skeleton impregnated with a fluid, and this is then heated to combust the carbon template and convert the fluid precursor into a ceramic, while maintaining the structure of the original natural template. For the first time, ecoceramics have been made from cork, a totally sustainable wood that is harvested without harming the tree. Also for the first time, ecoceramics have been made of soft magnetic Z-type hexaferrites, in this case the room temperature multiferroic strontium Z ferrite Sr3Co2Fe24O41 (SrZ). Cork powder was pyrolised at 1000°C, infiltrated with an aqueous sol-gel SrZ precursor, and then heated at 1200°C/2h to produce the ecoceramic. The cellular structure of the cork was maintained, with a small reduction in the hexagonal cell dimension to 10μm diameter, but the cell walls remained 1-2μm thick, of a similar magnitude to the hexaferrite grain size. Both magnetic and XRD data agreed that there was a small portion of the SrW phase present in these ecoceramics as well, and the magnetic loop showed a magnetically soft ecoceramic with Ms=59.5 A m2 kg -1 (at 3T), and a low Hc of 16 kA m-1

Glasses and glass-ceramics of the system CaO-MgO-Al2O3-SiO2 obtained from natural sedimentary raw materials

Common and low-cost natural sedimentary raw materials such as ball clay, dolomite, quartz sand and diatomite were used as the main constituents for the production of glasses and glass-ceramics of the system CaO-MgO-Al2O3-SiO2. The crystallization of the glassy batch was promoted by the addition of a nucleation agent (TiO2). The crystallization sequence was examined by DTA, XRD, SEM, and thermal expansion analyses. Wollastonite and diopside are the main phases detected and the amount and grain size/shape of crystals were found to be strongly dependent on titania additions and on the annealing conditions. The characterization of relevant functional parameters of glass and glass-ceramic samples revealed interesting results

Geopolymer foams: An overview of recent advancements

Geopolymer foams (highly porous materials) have emerged as one of the most exciting materials over the past few years due to their remarkable properties, low cost and green synthesis protocol, enabling their use in various high added-value applications. Review papers on porous geopolymers are uncommon, and the emphasis has been given to materials processing and properties, while the applications were only briefly addressed. This review aims to fill this gap by presenting a comprehensive literature survey and critical analysis of the most recent and exciting research carried out on geopolymer foams. Up to now, these bulk-type (not powders) materials have been mainly considered as thermal and acoustic insulators. However, besides addressing their use as building material, this review also shows that their use in less investigated, but environmentally and economically relevant applications (e.g. bulk-type adsorbents, pH buffering agents and catalysts), is feasible and might ensure performance and technical advantages over their powdered counterparts. The limitations, challenges and future prospects associated with the different applications are presented. This review shows the remarkable potential of geopolymer foams in high added-value applications, far beyond their historical use as Portland cement replacement, which may encourage the widespread technological use of these materials

An overview on concrete carbonation in the context of eco-efficient

Carbonation is a major cause of concrete structures deterioration leading to expensive maintenance and conservation operations. The eco-efficient construction agenda favours the increase of the use of supplementary cementing materials (SCMs) to reduce Portland cement’s consumption and also the use of recycled aggregates concrete (RAC) in order to reduce the consumption of primary aggregates and to avoid landfill disposal of concrete waste. There is a wide range of literature published on the field of concrete carbonation related to the use of SCMs and/or RCA. However, the different conditions used by different authors limit comparison and in some cases contradictory findings are noticed. Besides, since most investigations are based on the use of the phenolphthalein indicator, which provides a poor estimate of the real concrete carbonation depth, there is a high probability that past researches could have underestimate the corrosion potential associated to concrete carbonation. This paper reviews current knowledge on concrete carbonation addressing carbonation depth’s measurement, the use of SCMs and or RAC

Red mud-based geopolymers with tailored alkali diffusion properties and pH buffering ability

This study develop novel porous red mud (RM) based geopolymers and evaluates their potential to ensure prolonged pH control. Several properties of the novel geopolymers were examined including buffering ability, alkalis leaching behaviour, mineralogical composition, microstructure and physical properties. Two experimental plans were defined to evaluate the influence of porosity and RM content on those properties. The pH values of the eluted water and geopolymers OH ions leaching have been determined over time showing that total OH ions and the leaching rate can be tailored by controlling the geopolymers porous structure and the availability of free alkaline species. The lower pH gradient over 28th d (1.64 pH units) was achieved by combining a 0.025 wt% pore forming agent (aluminium powder) with 45 wt% MK replacement by red mud. A high and prolonged buffer capacity was accomplished, proving that red mud-based geopolymers have potential to be applied as pH buffering material.This work was developed within the scope of the project CICECO-Aveiro Institute of Materials, POCI-01-0145-FEDER-007679 (FCT Ref. UID/CTM/50011/2013), financed by national funds through the FCT/MEC and when appropriate co-financed by FEDER under the PT2020 Partnership Agreement.info:eu-repo/semantics/publishedVersio

Role of the mixing conditions and composition of galvanic sludges on the inertization process in clay-based ceramics

Hydroxide-metal sludges from electroplating industry are a potential source of environmental contamination due to their high content of heavy metals. The incorporation of these residues in a ceramic matrix can be a promising way to suppress the harmful effect of metals normally present in those sludges. This work reports the role of the mixing time between the waste and ceramic materials and of the calcination step on the fixing level of several metal-containing species (Al, Zn, Ni, Fe, Ca, Cu, Cr) after sequential leaching in different media (aqueous, acetate and citrate). A strong and/or long mixing process will promote the deagglomeration of the coarser agglomerates and then will increase the reactivity of remaining grains towards the ceramic material during the calcination. As a consequence, inertization is improved for fired samples. With non-calcined samples leaching increases as a result of increasing dispersability/availability of species

Effect of experimental variables on the inertization of galvanic sluges in clay-based ceramics

The incorporation of several industrial wastes in ceramic matrixes had been attempted as an effective low expense technique for the fixation of metallic species in usable products or simply to reduce the residue volume for further disposal. However, the dominant mechanism of the inertization process and the relevant influent parameters are still unknown, mostly due to the complexity of the systems. This work reports the effect of several processing parameters such as the mixing time, the calcination temperature and duration, the relative amount of sludge, and the physical aspect of the sample (powdered or pressed pellets) on the fixing level of relevant species (SiO2, SO4 2−, Zn, Ni, Ca, Cu, Cr) by leaching in different media (aqueous, acetate, and citrate). Statistical tools were used to define the relevance of each experimental variable on the inertization process of the used galvanic sludge. The relative amount of sludge in the mixture, the calcination temperature and the agglomeration state of the sample were found to be the most influent parameters of the inertization process. The incipient reaction between sludge and ceramic matrix components points out for the dominance of a macro- encapsulation mechanism