Quantitative insights into the dislocation source behavior of twin boundaries suggest a new dislocation source mechanism

Pop-in statistics from nanoindentation with spherical indenters are used to determine the stress required to activate dislocation sources in twin boundaries (TBs) in copper and its alloys. The TB source activation stress is smaller than that needed for bulk single crystals, irrespective of the indenter size, dislocation density and stacking fault energy. Because an array of pre-existing Frank partial dislocations is present at a TB, we propose that dislocation emission from the TB occurs by the Frank partials splitting into Shockley partials moving along the TB plane and perfect lattice dislocations, both of which are mobile. The proposed mechanism is supported by recent high resolution transmission electron microscopy images in deformed nanotwinned (NT) metals and may help to explain some of the superior properties of nanotwinned metals (e.g. high strength and good ductility), as well as the process of detwinning by the collective formation and motion of Shockley partial dislocations along TBs. Graphic abstract: [Figure not available: see fulltext.] © 2021, The Author(s)

Electrical and mechanical behaviour of metal thin films with deformation-induced cracks predicted by computational homogenisation

Motivated by advances in flexible electronic technologies and by the endeavour to develop non-destructive testing methods, this article analyses the capability of computational multiscale formulations to predict the influence of microscale cracks on effective macroscopic electrical and mechanical material properties. To this end, thin metal films under mechanical load are experimentally analysed by using in-situ confocal laser scanning microscopy (CLSM) and in-situ four point probe resistance measurements. Image processing techniques are then used to generate representative volume elements from the laser intensity images. These discrete representations of the crack pattern at the microscale serve as the basis for the calculation of effective macroscopic electrical conductivity and mechanical stiffness tensors by means of computational homogenisation approaches. A comparison of simulation results with experimental electrical resistance measurements and a detailed study of fundamental numerical properties demonstrates the applicability of the proposed approach. In particular, the (numerical) errors that are induced by the representative volume element size and by the finite element discretisation are studied, and the influence of the filter that is used in the generation process of the representative volume element is analysed

Small scale fracture of multi metal carbide coatings

The micromechanical behavior of sputtered multi metal carbide (Hf-Nb-Ta-Zr)C coatings was investigated. A equiatomic high entropy alloy (Hf-Nb-Ta-Zr) and high density graphite were used as targets to reactively sputter carbide coatings on Si (100) with a silicon nitride buffer layer at different substrate temperatures (RT, 300, 450, 600 and 750 0C). Energy and wavelength dispersive x-ray spectra confirmed that the metal compositions were equiatomic with a carbon content close to stoichiometric value. X-ray diffraction revealed that a single phase with a rocksalt structure was obtained for all deposition conditions. Furthermore, XRD measurements highlighted that crystallinity improved markedly with increasing deposition temperatures and the magnitude of compressive stresses reduced, concomitantly. For the highest temperature, tensile stresses of 500MPa was noted. Optical microscopy also revealed extensive mud cracking of the film deposited at 750°C, consistent with high tensile stresses. Microstructures characterized by transmission electron microscopy revealed columnar grains with nanocrystalline dimensions. Coatings deposited at 600°C showed the highest hardness and indentation modulus of 32 and 350 GPa, respectively, measured with the continuous stiffness mode. Focused ion beam machining is used fabricate micro cantilever which are tested in situ in a SEM to evaluate fracture properties of these complex carbide coatings. Nanoindentation based toughness measurements are underway to compare toughness estimates these two techniques

Methodology for studying strain inhomogeneities in polycrystalline thin films during in situ thermal loading using coherent x-ray diffraction

International audienceCoherent x-ray diffraction is used to investigate the mechanical properties of a single grain within a polycrystalline thin film in situ during a thermal cycle. Both the experimental approach and finite element simulation are described. Coherent diffraction from a single grain has been monitored in situ at different temperatures. This experiment offers unique perspectives for the study of the mechanical properties of nano-objects

Deformation-Induced Martensite: A New Paradigm for Exceptional Steels

Atom-probe tomography (APT) and synchrotron X-ray diffraction (XRD) were combined to study the carbon supersaturation of ferrite for two pearlitic steel-wire compositions, eutectoid and hypereutectoid. The samples were cold-drawn at different strains up to true drawing strains for the eutectoid steel and the hypereutectoid steel, respectively. The wire diameters range from 1.7 mm down to 0.058 mm for the eutectoid steel and from 0.54 mm down to 0.02 mm for the hypereutectoid steel. The findings reveal that cold-drawing of pearlitic steel wires leads to a carbon-supersaturated ferrite causing a spontaneous tetragonal distortion of the ferrite unit cell through a strain-induced deformation driven martensitic transformation. We fi nd that the drawing process induced a significant increase in the carbon content inside the originally nearcarbon-free ferrite until a steady state is approached at drawing strains larger than ca. 4 for the wires. The change of carbon concentration in the ferrite grains during the drawing process is closely related to the tetragonal distortion of the ferrite unit cell

Heterogeneous microstructures tuned in a high throughput architecture

A new method applied to the sensor proposed by Zhang et al. in 2018 is demonstrated in this paper that combines the benefits of this design with the fast heating possible with nanocalorimetry. By applying a PID regulated pulse instead of a constant wattage, we unlock an accessible method to sense morphological changes occurring over short time periods that would be invisible to methods based only on heat capacity. In this study, multilayer Ni/Al thin films were linearly heated at 25, 50, 100, and 200 K/s to over 700°C, showing two distinct peaks in resistance change with activation energies of 554 and 747 kJ/mol, respectively. Through Scanning Transmission Electron Microscopy (STEM) and Energy Dispersive X-ray Analysis (EDX) analysis on cross sections taken ex situ from samples quenched before and after the peaks of interest, we find strong evidence that peak 1 corresponds to Ni diffusing through Al grain boundaries forming intermetallic phases that essentially block the highly conductive Al pathway. This presents the potential to design and calibrate novel heterogeneous structures in a high throughput manner