The effect of B and Si additions on the structural and magnetic behavior of Fe-Co-Ni alloy prepared by high-energy mechanical milling

Nanocrystalline Fe50Co25Ni15X10 (X = Bamorphous, Bcrystalline, and Si) powdered alloys were prepared by mechanical alloying process. Morphological, microstructural, and structural characterizations of the powders milled several times were investigated by scanning electron microscopy and X-ray diffraction. The final crystallographic state strongly depends on the chemical composition and the grinding time; it can be single-phase or two-phase. The crystallite size reduction down the nanometer scale is accompanied by the introduction of high level of lattice strains. The dissolution of Co, Ni, B (amorphous and crystalline), and Si into the α-Fe lattice leads to the formation of highly disordered Fe-based solid solutions. Coercivity (Hc) and the saturation magnetization (Ms) of alloyed powders were measured at room temperature by a vibration sample magnetization. The magnetic measurements show a contrasting Ms and (Hc) in all alloy compositions. Conclusively, soft magnetic properties of nanocrystalline alloys are related to various factors such as metalloid addition, formed phases, and chemical compositions

Study of the nanocrystalline bulk Al alloys synthesized by high energy mechanical milling followed by room temperature high pressing consolidation

AbstractIn the present study high energy mechanical milling followed by high-pressing consolidation has been used to obtain bulk nanocrystalline Al-Fe-Si alloy. Quantitative XRD analysis and scanning electron microscopy were used to characterize the material evolution during thermal treatments in the temperature range 25–500∘C. The cold-worked structure have been synthesized with microstructure showing a mixture of a significant low size of crystallite (70 nm) and a high level of lattice strains (0.85%). Starting from the nanocrystalline specimens, isochronal experiments were carried out to monitor the reserve microstructure and transformations. The high temperature annealing is required for ameliorating the quality of room temperature consolidated materials by removing all porosity and obtaining good interparticle bonding. The thermal conductivity and the thermal diffusivity are investigated with the Photothermal deflection technique. These thermal parameters increase with the annealing temperatures. This behavior is attributed to the increase in the rate of diffusion coefficient of added elements inside the aluminum matrix

Microstructure and Mechanical Properties of AA6082-T6 by ECAP Under Warm Processing

An AA6082 alloy deformed by equal channel angular pressing (ECAP) was studied. Microstructural evolution of the alloy processed by ECAP with different passes were evaluated by using optical microscope, scanning electron microscopy coupled with an electron backscattered diffraction (EBSD) detector and X-ray diffraction. Texture analysis showed the apparition of two types of textures, one associated with shearing deformation and the second due to the recrystallization phenomena. Mechanical strength properties measured by tensile tests increased in the first ECAP pass, and then progressively diminished due to the presence of concurrent softening phenomena. Calorimetric analysis indicated a slightly increase in the recrystallization temperature of the deformed specimens. Also, the stored energy increased with increasing ECAP passes due to the production of new dislocations. The average geometrically necessary dislocation density, measured by EBSD, increased with increasing ECAP passes. However, the rate of increase slows down with the progress of ECAP passes.Fil: Khelfa, T.. Northwestern Polytechnical University; China. University of Sfax; TúnezFil: Muñoz Bolaños, Jairo Alberto. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Rosario. Instituto de Física de Rosario. Universidad Nacional de Rosario. Instituto de Física de Rosario; Argentina. Universidad Politécnica de Catalunya; EspañaFil: Li, F.. Northwestern Polytechnical University; ChinaFil: Cabrera -Marrero, J. M.. Universidad Politécnica de Catalunya; EspañaFil: Khitouni, M.. University of Sfax; Túne

Microstructure and mechanical properties of AA6082-T6 by ECAP under warm processing

An AA6082 alloy deformed by equal channel angular pressing (ECAP) was studied. The evolution of microstructure as a function of the strain imparted was evaluated by optical microscopy (OM), scanning electron microscopy (SEM) coupled with an electron backscattered diffraction (EBSD) detector, X-ray diffraction (XRD) and Differential Scanning Calorimetry (DSC). XRD showed that MgSi2 precipitates developed in the ECAPed specimens. Texture analysis showed the apparition of two types of textures, one associated with shearing deformation and the second due to the recrystallization phenomena. Mechanical strength properties measured by tensile tests increased in the first ECAP pass, and then progressively diminished. This phenomenon was associated to the activation of continuous softening phenomena. Calorimetric analysis indicated a slightly rise in the recrystallization temperature of the deformed specimens. Also, the stored energy increased with rising ECAP passes due to the production of new dislocations. The average geometrically necessary dislocation (GND) density, measured by EBSD, increased with increasing ECAP passes. However, the rate of increase slows down with the progress of ECAP passes.Peer ReviewedPostprint (author's final draft

Characterization of Mechanically Alloyed Nanocrystalline Fe(Al): Crystallite Size and Dislocation Density

A nanostructured disordered Fe(Al) solid solution was obtained from elemental powders of Fe and Al using a high-energy ball mill. The transformations occurring in the material during milling were studied with the use of X-ray diffraction. In addition lattice microstrain, average crystallite size, dislocation density, and the lattice parameter were determined. Scanning electron microscopy (SEM) was employed to examine the morphology of the samples as a function of milling times. Thermal behaviour of the milled powders was examined by differential scanning calorimetry (DSC). The results, as well as dissimilarity between calorimetric curves of the powders after 2 and 20 h of milling, indicated the formation of a nanostructured Fe(Al) solid solution

Structure and microstructure evolution of Al-Mg-Si alloy processed by equal-channel angular pressing

An ultrafine grained Al–Mg–Si alloy was prepared by severe plastic deformation using the equal-channel angular pressing (ECAP) method. Samples were ECAPed through a die with an inner angle of F = 90° and outer arc of curvature of ¿ = 37° from 1 to 12 ECAP passes at room temperature following route Bc. To analyze the evolution of the microstructure at increasing ECAP passes, X-ray diffraction and electron backscatter diffraction analyses were carried out. The results revealed two distinct processing regimes, namely (i) from 1 to 5 passes, the microstructure evolved from elongated grains and sub-grains to a rather equiaxed array of ultrafine grains and (ii) from 5 to 12 passes where no change in the morphology and average grain size was noticed. In the overall behavior, the boundary misorientation angle and the fraction of high-angle boundaries increase rapidly up to 5 passes and at a lower rate from 5 to 12 passes. The crystallite size decreased down to about 45 nm with the increase in deformation. The influence of deformation on precipitate evolution in the Al–Mg–Si alloy was also studied by differential scanning calorimetry. A significant decrease in the peak temperature associated to the 50% of recrystallization was observed at increasing ECAP passes.Peer ReviewedPreprin

Mechano-Synthesis, Structure, and Thermal and Magnetic Behaviors of the New Compound Mn_1.2Co_0.05Fe_0.7P_0.45Si_0.5B_0.05

The Mn1.2Co0.05Fe0.7P0.45Si0.5B0.05 compound has been systematically synthesized by mechanical alloying for 15 h, followed by annealing with two heating cycles at 1373 K for 2 h and 1073 K for 24 h. The powder that was milled for 15 h revealed the main hexagonal-Mn2P-type phase and the minor cubic-Mn3Fe2Si phase through X-ray diffraction examination. After annealing the same powder at 1373 K for 2 h and again at 1073 K for 24 h, the refined phase was the unique (Mn, Fe)2(P, Si) type with a hexagonal structure. For the mechanically alloyed powder, the final crystallite size was approximately 20 nm, and it rose to 95 nm during the annealing process. Further, a large amount of lattice microstrain was achieved as a result of high-energy milling (about 0.75%). Over the whole temperature range of 373 to 923 K, the thermal analysis showed several overlapping exothermic peaks, which indicated the improvement of the microstructure after the structural relaxation and reordering process. Moreover, the Curie temperature of the alloy was retrieved at approximately 675 K. According to an analysis of the magnetic properties, the mechanically alloyed powder exhibited an exceptional soft ferromagnetic state after 15 h of milling, and the annealed alloy showed superparamagnetic characteristics

Structural characterization of mechanically alloyed nanocrystalline Cu-Fe: Strain broadening due to dislocations

Nanocrystalline Cu(Fe) solid solution was successfully synthesized by using high-energy mechanical milling. The structural and morphological changes during mechanical milling were investigated by X-ray diffraction and scanning electron microscopy. The patterns so obtained were analyzed using the X’Pert High Score Plus program. The final product of the mechanical alloying process was nanocrystalline FCC Cu(Fe) solid solution with a mean crystallite size in the range of few nanometers. The final microstructure, especially the high levels of lattice strains was explained by the presence of dislocations, with a dislocation density of about 7.4×1016 m−2. The identified steady-state saturation values of these parameters can be related to accumulate strain hardening of the powder material during longer milling times

Structural characterization of mechanically alloyed nanocrystalline Cu-Fe: Strain broadening due to dislocations

Nanocrystalline Cu(Fe) solid solution was successfully synthesized by using high-energy mechanical milling. The structural and morphological changes during mechanical milling were investigated by X-ray diffraction and scanning electron microscopy. The patterns so obtained were analyzed using the X’Pert High Score Plus program. The final product of the mechanical alloying process was nanocrystalline FCC Cu(Fe) solid solution with a mean crystallite size in the range of few nanometers. The final microstructure, especially the high levels of lattice strains was explained by the presence of dislocations, with a dislocation density of about 7.4×1016 m−2. The identified steady-state saturation values of these parameters can be related to accumulate strain hardening of the powder material during longer milling times

Effect of heat treatment on plasticity of Al–Zn–Mg alloy: Microstructure evolution and mechanical properties

AbstractThe effect of heat treatment on the plastic properties of an aluminum alloy (Al–Zn–Mg) has been investigated by indentation and tensile tests. The microstructural evolution was investigated using optical, scanning and transmission electron microscopies. After various states of ageing, the Al–Zn–Mg alloy shows significant changes in the microstructure and mechanical behaviour. After quenching, the microstructure was characterized by high ductility. After ageing at 135 ∘C, corresponding to the maximum value of hardness, the alloy reveals small η’ precipitates. After two-step ageing at 70 ∘C plus at 135 ∘C, the volume fraction of this precipitates becomes higher. Consequently, the yield strength of the material increases and it maintains its ductility