Investigating the CO2 laser cutting parameters of MDF wood composite material

Laser cutting of medium density fibreboard (MDF) is a complicated process and the selection of the process parameters combinations is essential to get the highest quality of the cut section. This paper presents laser cutting of MDF based on design of experiments (DOE). CO2 laser was used to cut three thicknesses 4, 6 and 9 mm of MDF panels. The process factors investigated are: laser power, cutting speed, air pressure and focal point position. In this work, cutting quality was evaluated by measuring, upper kerf width, lower kerf width, ratio between the upper kerf width to the lower kerf width, cut section roughness and the operating cost. The effect of each factor on the quality measures was determined and special graphs were drawn for this purpose. The optimal cutting combinations were presented in favours of high quality process output and in favours of low cutting cost

Evalaution and optimization of laser cutting parameters for plywood materials

Laser process parameters influence greatly the width of kerfs and quality of the cut edges. This article reports experiments on the laser plywood-cutting performance of a CW 1.5 kW CO2¬ Rofin laser, based on design of experiments (DOE). The laser was used to cut three thicknesses 3, 6 and 9 mm of plywood panels. The process factors investigated are: laser power, cutting speed, air pressure and focal point position. The aim of this work is to relate the cutting edge quality parameters namely: upper kerf (UK), lower kerf (LK), the ratio between upper to lower kerfs and the operating cost to the process parameters mentioned above. Mathematical models were developed to establish the relationship between the process parameters and the edge quality parameters, and special graphs were drawn for this purpose. Finally, a numerical optimization was performed to find out the optimal process setting at which both kerfs would lead to a ratio of about 1, and at which low cutting cost take place