ENERGY EFFICIENCY OF PLANAR DISCHARGE FOR INDUSTRIAL APPLICATIONS

Diffuse Coplanar Surface Barrier Discharge has proven its capabilities as an industry-ready plasma source for fast, in-line and efficient plasma treatment at atmospheric pressure. One parameter required by industry is energy efficiency of the device. In this paper, we present the energy efficiency of the whole plasma system, and we investigate possible sources of errors

Comparison of Adhesive Properties of Polyurethane Adhesive System and Wood-plastic Composites with Different Polymers after Mechanical, Chemical and Physical Surface Treatment

The cost of most primary materials is increasing, therefore, finding innovative solutions for the re-use of residual waste has become a topic discussed more intensely in recent years. WPCs certainly meet some of these demands. The presented study is focused on an experimental analysis of the effect of surface treatment on the adhesive properties of selected WPCs. Bonding of polymer-based materials is a rather complicated phenomenon and modification of the bonded area in order to improve the adhesive properties is required. Two traditional types of surface treatments and one entirely new approach have been used: mechanical with sandpaper, chemical with 10 wt % NaOH solution and physical modification of the surface by means of a MHSDBD plasma source. For comparison purposes, two high-density polyethylene based products and one polyvinyl-chloride based product with different component ratios were tested. A bonded joint was made using a moisture-curing permanently elastic one-component polyurethane pre-polymer adhesive. Standardized tensile and shear test methods were performed after surface treatment. All tested surface treatments resulted in an improvement of adhesive properties and an increase in bond strength, however, the MHSDBD plasma treatment was proven to be a more suitable surface modification for all selected WPCs

Changes in Surface Characteristics of BOPP Foil after Treatment by Ambient Air Plasma Generated by Coplanar and Volume Dielectric Barrier Discharge

Biaxially oriented polypropylene (BOPP) is a highly transparent polymer defined by excellent mechanical and barrier properties applicable in the food packaging industry. However, its low surface free energy restricts its use in many industrial processes and needs to be improved. The presented study modifies a BOPP surface using two different atmospheric-pressure plasma sources operating in ambient air and capable of inline processing. The volume dielectric barrier discharge (VDBD) and diffuse coplanar surface barrier discharge (DCSBD) were applied to improve the wettability and adhesion of the 1–10 s treated surface. The changes in morphology and surface chemistry were analyzed by SEM, AFM, WCA/SFE, and XPS, and adhesion was evaluated by a peel force test. Comparing both plasma sources revealed their similar effect on surface wettability and incorporation of polar functional groups. Additionally, higher surface roughness in the case of VDBD treatment contributed to slightly more efficient adhesion in comparison to DCSBD. Although we achieved comparable results for both plasma sources in the term of enhanced surface wettability, degree of oxidation, and stability of induced changes, DCSBD had less effect on the surface deterioration than VDBD, where surface structuring caused an undesirable haze

Plasma Treatment of Large-Area Polymer Substrates for the Enhanced Adhesion of UV–Digital Printing

UV–digital printing belongs to the commonly used method for custom large-area substrate decoration. Despite low surface energy and adhesion, transparent polymer materials, such as polymethylmethacrylate (PMMA) and polycarbonate (PC), represent an ideal substrate for such purposes. The diffuse coplanar surface barrier discharge (DCSBD) in a novel compact configuration was used for substrate activation to improve ink adhesion to the polymer surface. This industrially applicable version of DCSBD was prepared, tested, and successfully implemented for the UV–digital printing process. Furthermore, wettability and surface free energy measurement, X-ray photoelectron spectroscopy, atomic force, and scanning electron microscopy evaluated the surface chemistry and morphology changes. The changes in the adhesion of the surface and of ink were analyzed by a peel-force and a crosscut test, respectively. A short plasma treatment (1–5 s) enhanced the substrate’s properties of PMMA and PC while providing the pre-treatment suitable for further in-line UV–digital printing. Furthermore, we did not observe damage of or significant change in roughness affecting the substrate’s initial transparency

Cold atmospheric pressure plasma: simple and efficient strategy for preparation of poly(2-oxazoline)-based coatings designed for biomedical applications

Abstract Poly(2-oxazolines) (POx) are an attractive material of choice for biocompatible and bioactive coatings in medical applications. To prepare POx coatings, the plasma polymerization represents a fast and facile approach that is surface-independent. However, unfavorable factors of this method such as using the low-pressure regimes and noble gases, or poor control over the resulting surface chemistry limit its utilization. Here, we propose to overcome these drawbacks by using well-defined POx-based copolymers prepared by living cationic polymerization as a starting material. Chemically inert polytetrafluoroethylene (PTFE) is selected as a substrate due to its beneficial features for medical applications. The deposited POx layer is additionally post-treated by non-equilibrium plasma generated at atmospheric pressure. For this purpose, diffuse coplanar surface barrier discharge (DCSBD) is used as a source of “cold” homogeneous plasma, as it is operating at atmospheric pressure even in ambient air. Prepared POx coatings possess hydrophilic nature with an achieved water contact angle of 60°, which is noticeably lower in comparison to the initial value of 106° for raw PTFE. Moreover, the increased fibroblasts adhesion in comparison to raw PTFE is achieved, and the physical and biological properties of the POx-modified surfaces remain stable for 30 days

Adhesive Properties of Silicone-Coated Release Liner Paper Enhanced by Atmospheric Pressure Plasma Pre- and Post-Treatment

For release-liner preparation, coating stabilization of the silicone layer on base paper often requires pre- and post-treatment. In this study, we used atmospheric pressure diffuse coplanar surface barrier discharge in roll-to-roll configuration. The results of prepared coating showed that the A4 size clay-coated paper sprayed with silicone oil (0.25–0.50 mL) gradually decreased the tape peeling force (180°) with prolonged and repeated air plasma post-treatment. Best results showing increased hydrophobicity and significantly enhanced release factor of the coating were obtained after the plasma treatment in a nitrogen atmosphere. The silicone coating on the clay-coated paper reduced the reference release force from 5.5 N/cm to less than 1.5 N/cm after the repeated silicone spraying and short nitrogen plasma post-treatment. The results of X-ray photoelectron spectroscopy and scanning electron microscopy indicate silicone curing by plasma post-treatment and pore-closing of base paper without changes of the bulk material. The aging test lasting 3 months revealed the stability of the prepared coating

Selective Plasma Etching of Polymer-Metal Mesh Foil in Large-Area Hydrogen Atmospheric Pressure Plasma

We present a novel method of surface processing of complex polymer-metal composite substrates. Atmospheric-pressure plasma etching in pure H2, N2, H2/N2 and air plasmas was used to fabricate flexible transparent composite poly(methyl methacrylate) (PMMA)-based polymer film/Ag-coated Cu metal wire mesh substrates with conductive connection sites by the selective removal of the thin (~10–100 nm) surface PMMA layer. To mimic large-area roll-to-roll processing, we used an advanced alumina-based concavely curved electrode generating a thin and high-power density cold plasma layer by the diffuse coplanar surface barrier discharge. A short 1 s exposure to pure hydrogen plasma, led to successful highly-selective etching of the surface PMMA film without any destruction of the Ag-coated Cu metal wires embedded in the PMMA polymer. On the other hand, the use of ambient air, pure nitrogen and H2/N2 plasmas resulted in undesired degradation both of the polymer and the metal wires surfaces. Since it was found that the etching efficiency strongly depends on the process parameters, such as treatment time and the distance from the electrode surface, we studied the effect and performance of these parameters

Fast and Low-Temperature (70 °C) Mineralization of Inkjet Printed Mesoporous TiO₂ Photoanodes Using Ambient Air Plasma

Hybrid mesoporous titania/silica electron-generating and transporting layers were prepared using wet-coating with a dispersion consisting of prefabricated titania nanoparticles and a methyl-silica binder. Titania/methyl-silica wet layers were deposited by inkjet printing and further mineralized by low-temperature atmospheric-pressure air plasma using diffuse coplanar surface barrier discharge (DCSBD) to form a titania/silica hybrid nanocomposite coating. Morphological analysis performed by scanning electron microscopy revealed no damage to the titania nanoparticles and chemical analysis performed by X-ray photoelectron spectroscopy disclosed a rapid decrease in carbon and increase in oxygen, indicating the oxidation effect of the plasma. The coatings were further electrochemically investigated with linear sweep voltammetry and chronoamperometry. The magnitude of photocurrent and photocatalytic activity were found to increase significantly with the plasma exposure on the order of 10s of seconds. The results obtained demonstrate the potential of DCSBD ambient air plasma for fast and low-temperature mineralization of titania mesoporous coatings