Lightweight hierarchical carbon nanocomposites with highly efficient and tunable electromagnetic interference shielding properties

Abstract High-performance electromagnetic interference shielding is becoming vital for the next generation of telecommunication and sensor devices among which portable and wearable applications require highly flexible and lightweight materials having efficient absorption-dominant shielding. Herein, we report on lightweight carbon foam–carbon nanotube/carbon nanofiber nanocomposites that are synthesized in a two-step robust process including a simple carbonization of open-pore structure melamine foams and subsequent growth of carbon nanotubes/nanofibers by chemical vapor deposition. The microstructure of the nanocomposites resembles a 3-dimensional hierarchical network of carbonaceous skeleton surrounded with a tangled web of bamboo-shaped carbon nanotubes and layered graphitic carbon nanofibers. The microstructure of the porous composite enables absorption-dominant (absorbance ∼0.9) electromagnetic interference shielding with an effectiveness of ∼20—30 dB and with an equivalent mass density normalized shielding effectiveness of ∼800—1700 dB cm3 g–1 at the K-band frequency (18—26.5 GHz). Moreover, the hydrophobic nature of the materials grants water-repellency and stability in humid conditions important for reliable operation in outdoor use, whereas the mechanical flexibility and durability with excellent piezoresistive behavior enable strain-responsive tuning of electrical conductivity and electromagnetic interference shielding, adding on further functionalities. The demonstrated nanocomposites are versatile and will contribute to the development of reliable devices not only in telecommunication but also in wearable electronics, aerospace engineering, and robotics among others

Lightweight porous silica foams with extreme-low dielectric permittivity and loss for future 6G wireless communication technologies

Abstract In the next generation wireless communication systems operating at near terahertz frequencies, dielectric substrates with the lowest possible permittivity and loss factor are becoming essential. In this work, highly porous (98.9% ± 0.1%) and lightweight silica foams (0.025 ± 0.005 g/cm³), that have extremely low relative permittivity (εr = 1.018 ± 0.003 at 300 GHz) and corresponding loss factor (tan δ< 3 × 10⁻⁴ at 300 GHz) are synthetized by a template-assisted sol-gel method. After dip-coating the slabs of foams with a thin film of cellulose nanofibers, sufficiently smooth surfaces are obtained, on which it is convenient to deposit electrically conductive planar thin films of metals important for applications in electronics and telecommunication devices. Here, micropatterns of Ag thin films are sputtered on the substrates through a shadow mask to demonstrate double split-ring resonator metamaterial structures as radio frequency filters operating in the sub-THz band