Chemical looping dry reforming of methane using mixed oxides of iron and cerium: Operation window

A series of the mixed oxides of iron and cerium, with an iron(III) oxide content ranging from 0 wt% to 100 wt% were tested as oxygen carriers in the chemical looping dry reforming of methane (CL-DRM). The reactivity during the CL-DRM significantly increased when iron and cerium are forming a mixed oxide. By careful control of the Fe2O3/CeO2 mass ratio, initial oxidation state and reaction time the activity of the oxygen carrier material can be adjusted so as to substantially favour oxidation of methane to syngas and discourage both total oxidation of methane and carbon deposition via decomposition of methane

Combining exsolution and infiltration for redox, low temperature CH4 conversion to syngas

Exsolution of surface and bulk nanoparticles in perovskites has been recently employed in chemical looping methane partial oxidation because of the emergent materials’ properties such as oxygen capacity, redox stability, durability, coke resistance and enhanced activity. Here we attempt to further lower the temperature of methane conversion by complementing exsolution with infiltration. We prepare an endo/exo-particle system using exsolution and infiltrate it with minimal amount of Rh (0.1 wt%) in order to functionalize the surface and induce low temperature activity. We achieve a temperature decrease by almost 220 °C and an increase of the activity up to 40%. We also show that the initial microstructure of the perovskite plays a key role in controlling nanoparticle anchorage and carbon deposition. Our results demonstrate that microstructure tuning and surface functionalization are important aspects to consider when designing materials for redox cycling applications

Towards efficient use of noble metals : via exsolution exemplified for CO oxidation

Many catalysts and in particular automotive exhaust catalysts usually consist of noble metal nanoparticles dispersed on metal oxide supports. While highly active, such catalysts are expensive and prone to deactivation by sintering and thus alternative methods for their production are being sought to ensure more efficient use of noble metals. Exsolution has been shown to be an approach to produce confined nanoparticles, which in turn are more stable against agglomeration, and, at the same time strained, displaying enhanced activity. While exsolution has been extensively investigated for relatively high metal loadings, it has yet to be explored for dilute loadings which is expected to be more challenging but more suitable for application of noble metals. Here we explore the substitution of Rh into an A-site deficient perovskite titante aiming to investigate the possibility of exsolving from dilute amounts of noble metal substituted perovskites. We show that this is possible and in spite of certain limitations, they still compete well against conventionally prepared samples with higher apparent surface loading when applied for CO oxidation

Exsolved nickel nanoparticles acting as oxygen storage reservoirs and active sites for redox CH4 conversion

The growing demand for H2 and syngas requires the development of new, more efficient processes and materials for their production, especially from CH4 that is a widely available resource. One process that has recently received increased attention is chemical looping CH4 partial oxidation, which, however, poses stringent requirements on material design, including fast oxygen exchange and high storage capacity, high reactivity toward CH4 activation, and resistance to carbon deposition, often only met by composite materials. Here we design a catalytically active material for this process, on the basis of exsolution from a porous titanate. The exsolved Ni particles act as both oxygen storage centers and as active sites for CH4 conversion under redox conditions. We control the extent of exsolution, particle size, and population of Ni particles in order to tune the oxygen capacity, reactivity, and stability of the system and, at the same time, obtain insights into parameters affecting and controlling exsolution

The effects of sulphur poisoning on the microstructure, composition and oxygen transport properties of perovskite membranes coated with nanoscale alumina layers

Perovskite oxides displaying mixed ionic and electronic conductivity have attracted a lot of interest for application in oxygen separation membranes. Such membranes could be used for a range of processes, including the conversion of natural gas to hydrogen or syngas. A major limitation of these materials is their tendency to segregate into simpler oxides under operating conditions, reacting with sulphur-based species often found in natural gas and leading to irreversible membrane degradation over time. Here we aim to delay or prevent this process by coating La0.6Sr0.4Co0.2Fe0.8O3-δ membranes with Alumina (Al2O3) layers of 1–100 nm thickness by using atomic layer deposition. We show that coatings of about 30 nm have negligible negative effect on O2 transport flux across the membrane and display good flux recovery when H2S is removed from the stream. Coatings thinner than this critical value provide little protection against irreversible poisoning while thicker coatings dramatically decrease overall O2 permeation fluxes. We also show that the irreversible sulphur poisoning under O2 permeation conditions is linked to microstructural and composition changes at the membrane surface caused predominantly by the formation of SrSO4 particles at the perovskite grain boundaries

The exsolution of Cu particles from doped barium cerate zirconate via barium cuprate intermediate phases

This research was supported by EPSRC research grants EP/R023522/1, EP/T019298/1, EP/R023751/1, EP/L017008/1 the China Scholarship Commission (MW) received financial support from the UK Catalysis Hub funded by EPSRC Grant reference EP/R027129/1.As a low-cost alternative to noble metals, Cu plays an important role in industrial catalysis, such as water-gas shift reaction, methanol or ethanol oxidation, hydrogenation of oils, CO oxidation, among many others. An important step in optimizing Cu catalyst performance is control of nanoparticles size, distribution, and the interface with the support. While proton conducting perovskites can enhance the metal catalytic activity when acting as the support, there has been limited investigation of in situ growth of Cu metal nanoparticles from the proton conductors and its catalytic performance. Here, Cu nanoparticles are tracked exsolved from an A-site-deficient proton-conducting barium cerate-zirconate using scanning electron microscopy, revealing a continuous phase change during exsolution as a function of reduction temperature. Combined with the phase diagram and cell parameter change during reduction, a new exsolution mechanism is proposed for the first time which provides insight into tailoring metal particles interfaces at proton conducting oxide surfaces. Furthermore, the catalytic behavior in the CO oxidation reaction is explored and, it is observed that these new nanostructures can rival state of the art catalysts over long term operation.Publisher PDFPeer reviewe

Emergence and future of exsolved materials

Supported nanoparticle systems have received increased attention over the last decades because of their potential for high activity levels when applied to chemical conversions, although, because of their nanoscale nature, they tend to exhibit problems with long-term durability. Over the last decade, the discovery of the so-called exsolution concept has addressed many of these challenges and opened many other opportunities to material design by providing a relatively simple, single-step, synthetic pathway to produce supported nanoparticles that combine high stability against agglomeration and poisoning with high activity across multiple areas of application. Here, the trends that define the development of the exsolution concept are reviewed in terms of design, functionality, tunability, and applicability. To support this, the number of studies dedicated to both fundamental and application-related studies, as well as the types of metallic nanoparticles and host or support lattices employed, are examined. Exciting future directions of research are also highlighted

Trends and prospects of bimetallic exsolution

Supported bimetallic nanoparticles used for various chemical transformations appear to be more appealing than their monometallic counterparts, because of their unique properties mainly originating from the synergistic effects between the two different metals. Exsolution, a relatively new preparation method for supported nanoparticles, has earned increasing attention for bimetallic systems in the past decade, not only due to the high stability of the resulting nanoparticles but also for the potential to control key particle properties (size, composition, structure, morphology, etc.). In this review, we summarize the trends and advances on exsolution of bimetallic systems and provide prospects for future studies in this field

Low temperature methane conversion with perovskite-supported exo/endo-particles

Lowering the temperature at which CH4 is converted to useful products has been long-sought in energy conversion applications. Selective conversion to syngas is additionally desirable. Generally, most of the current CH4 activation processes operate at temperatures between 600 and 900 °C when non-noble metal systems are used. These temperatures can be even higher for redox processes where a gas phase–solid reaction must occur. Here we employ the endogenous-exsolution concept to create a perovskite oxide with surface and embedded metal nanoparticles able to activate methane at temperatures as low as 450 °C in a cyclic redox process. We achieve this by using a non-noble, Co–Ni-based system with tailored nano- and micro-structure. The materials designed and prepared in this study demonstrate long-term stability and resistance to deactivation mechanisms while still being selective when applied for chemical looping partial oxidation of methane

Endogenous nanoparticles strain perovskite host lattice providing oxygen capacity and driving oxygen exchange and CH4 conversion to syngas

Particles dispersed on the surface of oxide supports have enabled a wealth of applications in electrocatalysis, photocatalysis, and heterogeneous catalysis. Dispersing nanoparticles within the bulk of oxides is, however, synthetically much more challenging and therefore less explored, but could open new dimensions to control material properties analogous to substitutional doping of ions in crystal lattices. Here we demonstrate such a concept allowing extensive, controlled growth of metallic nanoparticles, at nanoscale proximity, within a perovskite oxide lattice as well as on its surface. By employing operando techniques, we show that in the emergent nanostructure, the endogenous nanoparticles and the perovskite lattice become reciprocally strained and seamlessly connected, enabling enhanced oxygen exchange. Additionally, even deeply embedded nanoparticles can reversibly exchange oxygen with a methane stream, driving its redox conversion to syngas with remarkable selectivity and long term cyclability while surface particles are present. These results not only exemplify the means to create extensive, self-strained nanoarchitectures with enhanced oxygen transport and storage capabilities, but also demonstrate that deeply submerged, redox-active nanoparticles could be entirely accessible to reaction environments, driving redox transformations and thus offering intriguing new alternatives to design materials underpinning several energy conversion technologies