Stress polishing demonstrator for ELT M1 segments and industrialisation

After two years of research and development under ESO support, LAM and Thales SESO present the results of their experiment for the fast and accurate polishing under stress of ELT 1.5 meter segments as well as the industrialization approach for mass production. Based on stress polishing, this manufacturing method requires the conception of a warping harness able to generate extremely accurate bending of the optical surface of the segments during the polishing. The conception of the warping harness is based on finite element analysis and allowed a fine tuning of each geometrical parameter of the system in order to fit an error budget of 25nm RMS over 300μm of bending peak to valley. The optimisation approach uses the simulated influence functions to extract the system eigenmodes and characterise the performance. The same approach is used for the full characterisation of the system itself. The warping harness has been manufactured, integrated and assembled with the Zerodur 1.5 meter segment on the LAM 2.5meter POLARIS polishing facility. The experiment consists in a cross check of optical and mechanical measurements of the mirrors bending in order to develop a blind process, ie to bypass the optical measurement during the final industrial process. This article describes the optical and mechanical measurements, the influence functions and eigenmodes of the system and the full performance characterisation of the warping harness

Curved CMOS sensor: characterization of the first fully functional prototype

Many are the optical designs that generate curved focal planes for which field flattener must be implemented. This generally implies the use of more optical elements and a consequent loss of throughput and performances. With the recent development of curved sensor this can be avoided. This new technology has been gathering more and more attention from a very broad community, as the potential applications are multiple: from low-cost commercial to high impact scientific systems, to mass-market and on board cameras, defense and security, and astronomical community. We describe here the first concave curved CMOS detector developed within a collaboration between CNRS-LAM and CEA-LETI. This fully-functional detector 20Mpix (CMOSIS CMV20000) has been curved down to a radius of R_c =150mm over a size of 24x32mm^2. We present here the methodology adopted for its characterization and describe in detail all the results obtained. We also discuss the main components of noise, such as the readout noise, the fixed pattern noise and the dark current. Finally we provide a comparison with the at version of the same sensor in order to establish the impact of the curving process on the main characteristics of the sensor

Curved sensors: experimental performance of CMOS prototypes and wide field related imagers

The emergence of curved sensors technologies opens a new way to design compact high-performance optical systems. Recent progress on the French activity on curved sensors are presented in terms of optical performance and experimental results. The existing prototypes are demonstrated at TRL4, for VIS and SWIR domains. We present the roadmap jointly developed by CEA and CNRS to reach a higher TRL either on the performance of the devices or on the mass production processes. We present the results obtained on two demonstrators

Design and development of a freeform active mirror for an astronomy application

The advent of extremely large telescopes will bring unprecedented light-collecting power and spatial resolution, but it will also lead to a significant increase in the size and complexity of focal-plane instruments. The use of freeform mirrors could drastically reduce the number of components in optical systems. Currently, manufacturing issues limit the common use of freeform mirrors at short wavelengths. This article outlines the use of freeform mirrors in astronomical instruments with a description of two efficient freeform optical systems. A new manufacturing method is presented which seeks to overcome the manufacturing issues through hydroforming of thin polished substrates. A specific design of an active array is detailed, which will compensate for residual manufacturing errors, thermoelastic deformation, and gravity-induced errors during observations. The combined hydroformed mirror and the active array comprise the Freeform Active Mirror Experiment, which will produce an accurate, compact, and stable freeform optics dedicated to visible and near-infrared observations.Comment: 11 pages, 12 figure

Curved CMOS sensor: characterization of the first fully functional prototype

Many are the optical designs that generate curved focal planes for which field flattener must be implemented. This generally implies the use of more optical elements and a consequent loss of throughput and performances. With the recent development of curved sensor this can be avoided. This new technology has been gathering more and more attention from a very broad community, as the potential applications are multiple: from low-cost commercial to high impact scientific systems, to mass-market and on board cameras, defense and security, and astronomical community. We describe here the first concave curved CMOS detector developed within a collaboration between CNRS-LAM and CEA-LETI. This fully-functional detector 20Mpix (CMOSIS CMV20000) has been curved down to a radius of R_c =150mm over a size of 24x32mm^2. We present here the methodology adopted for its characterization and describe in detail all the results obtained. We also discuss the main components of noise, such as the readout noise, the fixed pattern noise and the dark current. Finally we provide a comparison with the at version of the same sensor in order to establish the impact of the curving process on the main characteristics of the sensor