Розробка перспективної системи діагностики хрестовин стрілочних переводів методом вимірювання поперечного профілю

We have developed a system for diagnosing the frogs of railroad switches, based on the application of modern microcontrollers of the type ESP with high technical characteristics and the simultaneous use of the information technology IoT (Internet of Things). The proposed system has advantages over mechanical systems in terms of the accuracy of data, their operational processing and submission to user in order to analyze technical condition of frogs at railroad switches. The results of measuring the transverse profile of frogs at railroad switches make it possible to take scientifically-substantiated decisions regarding the need for recovery repair of frogs by the method of surfacing and for control over gradual decrease in their carrying capacity, for establishing their actual technical condition and residual resource.We carried out experimental-theoretical research into longitudinal profile of frogs at railroad switches laid on the reinforced concrete bars. It was established as a result that after passing 50–65 million tons of cargo (that corresponds to the medium degree of wear) the trajectory takes the shape of a bump. We observe sharp hollows on the reinforced concrete base in the zone where a wheel rolls from a rail wing onto the core, characterized by significant total inclination. Subsequently, when the passed cargo increases, the number of sinusoidal irregularities grows. At wear close to maximal (80–95 million tons passed), the percentage of unfavorable trajectories (sinusoidal and hollows) grows; at low wear, they make up 49.8 %, at a wear of 5–6 mm and larger – 88.3 %. Sometimes there is a transformation of the sinusoidal irregularities into the wave-shaped ones.We have established characteristic motion trajectories of the center of mass of the wheel over the frog depending on the wear of rail wings and the core of a frog and the passed cargo. A mathematical model was constructed for predicting the wear of frog profile depending on the total weight of passed cargo.Разработана система инновационной диагностики крестовин стрелочных переводов. Проведены экспериментально-теоретические исследования продольного профиля крестовин стрелочных переводов железнодорожного пути, установленных на железобетонных брусьях. Установлены характерные траектории движения центра масс колеса по крестовине в зависимости от износа усовиков и сердечника крестовины. Разработана математическая модель прогнозирования износа профиля крестовин в зависимости от пропущенного тоннажаРозроблено систему інноваційної діагностики хрестовин стрілочних переводів. Проведено експериментально-теоретичні дослідження поздовжнього профілю хрестовин стрілочних переводів залізничної колії, укладених на залізобетонних брусах. Установлено характерні траєкторії руху центра мас колеса по хрестовині залежно від зносу вусовиків та осердя хрестовини. Розроблено математичну модель прогнозування зносу профілю хрестовин залежно від пропущеного тоннаж

Restoration of the Bearing Capacity of Damaged Transport Constructions Made of Corrugated Metal Structures

The paper deals with damages of transport constructions made of corrugated metal structures in the body of a railway track or a road during their operation. A constructive variant to restore the bearing capacity of structures was developed, which consists of installing an annular stiffening rib into the concave part of the corrugated metal profile. The main advantage of this method compared to the double corrugating method is the possibility of performing the reinforcement works during structure operation without interrupting the movement of transport vesicles. The study has proved that the reinforcement method significantly increases the carrying capacity of corrugated metal structures. A numerical finite element model was developed to determine the stress-strain state of structures made of corrugated metal structures reinforced with round stiffening ribs. The soil pressure on the corrugated shell in the model is taken into account with the application of radial and axial forces on the outer surface of the shell. It was determined that the most appropriate location of the ribs is in the centre of the building, where the reinforcement area corresponds to the width of the road or railway line. The advantage of this approach is the ability to more efficiently distribute the reinforcement material by selecting the ribs in the most loaded sections of corrugated metal structures

Development of a Promising System for Diagnosing the Frogs of Railroad Switches Using the Transverse Profile Measurement Method

We have developed a system for diagnosing the frogs of railroad switches, based on the application of modern microcontrollers of the type ESP with high technical characteristics and the simultaneous use of the information technology IoT (Internet of Things). The proposed system has advantages over mechanical systems in terms of the accuracy of data, their operational processing and submission to user in order to analyze technical condition of frogs at railroad switches. The results of measuring the transverse profile of frogs at railroad switches make it possible to take scientifically-substantiated decisions regarding the need for recovery repair of frogs by the method of surfacing and for control over gradual decrease in their carrying capacity, for establishing their actual technical condition and residual resource.We carried out experimental-theoretical research into longitudinal profile of frogs at railroad switches laid on the reinforced concrete bars. It was established as a result that after passing 50–65 million tons of cargo (that corresponds to the medium degree of wear) the trajectory takes the shape of a bump. We observe sharp hollows on the reinforced concrete base in the zone where a wheel rolls from a rail wing onto the core, characterized by significant total inclination. Subsequently, when the passed cargo increases, the number of sinusoidal irregularities grows. At wear close to maximal (80–95 million tons passed), the percentage of unfavorable trajectories (sinusoidal and hollows) grows; at low wear, they make up 49.8 %, at a wear of 5–6 mm and larger – 88.3 %. Sometimes there is a transformation of the sinusoidal irregularities into the wave-shaped ones.We have established characteristic motion trajectories of the center of mass of the wheel over the frog depending on the wear of rail wings and the core of a frog and the passed cargo. A mathematical model was constructed for predicting the wear of frog profile depending on the total weight of passed cargo