A study of forced convection boiling under reduced gravity

This report presents the results of activities conducted over the period 1/2/85-12/31/90, in which the study of forced convection boiling under reduced gravity was initiated. The study seeks to improve the understanding of the basic processes that constitute forced convection boiling by removing the buoyancy effects which may mask other phenomena. Specific objectives may also be expressed in terms of the following questions: (1) what effects, if any, will the removal of body forces to the lowest possible levels have on the forced convection boiling heat transfer processes in well-defined and meaningful circumstances? (this includes those effects and processes associated with the nucleation or onset of boiling during the transient increase in heater surface temperature, as well as the heat transfer and vapor bubble behaviors with established or steady-state conditions); and (2) if such effects are present, what are the boundaries of the relevant parameters such as heat flux, heater surface superheat, fluid velocity, bulk subcooling, and geometric/orientation relationships within which such effects will be produced

A Study of Nucleate Boiling with Forced Convection in Microgravity

Boiling is a rather imprecise term applied to the process of evaporation in which the rate of liquid-vapor phase change is large. In seeking to determine the role and significance of body forces on the process, of which buoyancy or gravity is just one agent, it becomes necessary to define the term more precisely. It is generally characterized by the formation and growth of individual vapor bubbles arising from heat transfer to the liquid, either at a solid/liquid or liquid/liquid interface, or volumetrically. The terms 'bubble' boiling and 'nucleate' boiling are frequently used, in recognition of the interactions of surface tension and other forces in producing discrete bubbles at distinctive locations (although not always). Primary considerations are that evaporation can occur only at existing liquid-vapor interfaces, so that attention must be given to the formation of an interface (the nucleation process), and that the latent heat for this evaporation can come only from the superheated liquid, so that attention must also be given to the temperature distributions in the liquid

Pool and flow boiling in variable and microgravity

As is well known, boiling is an effective mode of heat transfer in that high heat flux levels are possible with relatively small temperature differences. Its optimal application requires that the process be adequately understood. A measure of the understanding of any physical event lies in the ability to predict its behavior in terms of the relevant parameters. Despite many years of research the predictability of boiling is currently possible only for quite specialized circumstances, e.g., the critical heat flux and film boiling for the pool boiling case, and then only with special geometries. Variable gravity down to microgravity provides the opportunity to test this understanding, but possibly more important, by changing the dimensional and time scales involved permits more detailed observations of elements involved in the boiling process, and perhaps discloses phenomena heretofore unknown. The focus here is on nucleate boiling although, as will be demonstrated below, under but certain circumstances in microgravity it can take place concurrently with the dryout process. In the presence of earth gravity or forced convection effects, the latter process is usually referred to as film boiling. However, no vapor film as such forms with pool boiling in microgravity, only dryout. Initial results are presented here for pool boiling in microgravity, and were made possible at such an early date by the availability of the Get-Away-Specials (GAS). Also presented here are some results of ground testing of a flow loop for the study of low velocity boiling, eventually to take place also in microgravity. In the interim, variable buoyancy normal to the heater surface is achieved by rotation of the entire loop relative to earth gravity. Of course, this is at the expense of varying the buoyancy parallel to the heater surface. Two questions which must be resolved early in the study of flow boiling in microgravity are (1) the lower limits of liquid flow velocity where buoyancy effects become significant to the boiling process (2) the effect of lower liquid flow velocities on the Critical Heat Flux when buoyancy is removed. Results of initial efforts in these directions are presented, albeit restricted currently to the ever present earth gravity

Buoyancy and heater surface length effects in forced convection nucleate boiling

Peer Reviewedhttp://deepblue.lib.umich.edu/bitstream/2027.42/76618/1/AIAA-1997-885-725.pd

The pool boiling curve in microgravity

Peer Reviewedhttp://deepblue.lib.umich.edu/bitstream/2027.42/76562/1/AIAA-1996-499-522.pd

A Fundamental Study of Nucleate Pool Boiling Under Microgravity

An experimental study of incipient boiling in short-term microgravity and with a/g = +/- 1 for pool boiling was performed. Calibrated thin gold films sputtered on a smoothly polished quartz surface were used simultaneously for thermal-resistance measurements and heating of the boiling surface. The gold films were used for both transient and quasi-steady heating surface temperature measurements. Two test vessels were constructed for precise measurement and control of fluid temperature and pressure: a laboratory pool boiling vessel for the a/g = +/- 1 experiments and a pool boiling vessel designed for the 131 m free-fall in the NASA Lewis Research Center Microgravity Research Facility for the microgravity tests. Measurements included the heater surface temperature, the pressure near the heating surface, the bulk liquid temperatures. High speed photography (up to 1,000 frames per second) was used in the experiments. With high quality microgravity and the measured initial temperature of the quiescent test fluid, R113, the temperature distribution in the liquid at the moment of boiling inception resulting from an imposed step in heat flux is known with a certainty not possible previously. The types of boiling propagation across the large flat heating surface, some observed here for the first time, are categorized; the conditions necessary for their occurrence are described. Explosive boiling propagation with a striking pattern of small scale protuberances over the entire vapor mass periphery not observed previously at low heat flux levels (on the order of 5 W/cm(exp 2)) is described. For the heater surface with a/g = -1, a step in the heater surface temperature of short duration was imposed. The resulting liquid temperature distribution at the moment of boiling inception was different from that obtained with a step in heat flux

Evaluation of nucleate boiling heat flux predictions at varying levels of subcooling and acceleration

The heat flux predictions of six different models proposed to explain the nucleate boiling phenomenon are compared with the corresponding heat flux measurements at the same levels of subcooling and acceleration. It is shown that none of these models can adequately predict nucleate boiling heat flux for other than saturated boiling conditions at standard gravity and that all of the models agree in predicting decreasing values of heat flux as subcooling and acceleration increase. This observation suggests the omission of some additional mechanism which is inoperative under saturated boiling conditions at standard gravity but very sensitive to the level of subcooling and acceleration. An empirical procedure is presented for correlating the results used in making the comparisons.Peer Reviewedhttp://deepblue.lib.umich.edu/bitstream/2027.42/34118/1/0000402.pd

Criteria for Approximating Certain Microgravity Flow Boiling Characteristics in Earth Gravity

The forces governing flow boiling, aside from system pressure, are buoyancy, liquid momentum, interfacial surface tensions, and liquid viscosity. Guidance for approximating certain aspects of the flow boiling process in microgravity can be obtained in Earth gravity research by the imposition of a liquid velocity parallel to a flat heater surface in the inverted position, horizontal, or nearly horizontal, by having buoyancy hold the heated liquid and vapor formed close to the heater surface. Bounds on the velocities of interest are obtained from several dimensionless numbers: a two-phase Richardson number, a two-phase Weber number, and a Bond number. For the fluid used in the experimental work here, liquid velocities in the range U = 5-10cm/sec are judged to be critical for changes in behavior of the flow boiling process. Experimental results are presented for flow boiling heat transfer, concentrating on orientations that provide the largest reductions in buoyancy parallel to the heater surface, varying ±5 degrees from facing horizontal downward. Results are presented for velocity, orientation, and subcooling effects on nucleation, dryout, and heat transfer. Two different heater surfaces were used: a thin gold film on a polished quartz substrate, acting as a heater and resistance thermometer, and a gold-plated copper heater. Both transient and steady measurements of surface heat flux and superheat were made with the quartz heater; only steady measurements were possible with the copper heater. R-113 was the fluid used; the velocity varied over the interval 4-16cm/sec; bulk liquid subcooling varied over 2-20°C; heat flux varied over 4-8W/cm 2 .Peer Reviewedhttp://deepblue.lib.umich.edu/bitstream/2027.42/73628/1/j.1749-6632.2002.tb05926.x.pd

Dryout and Rewetting in the Pool Boiling Experiment Flown on STS-72 (PBE-2 B) and STS-77 (PBE-2 A)

Experiments were conducted in the microgravity of space in which a pool of liquid (R-113), initially at a precisely defined pressure and temperature, is subjected to a step imposed heat flux from a semi-transparent thin-film heater forming part of one wall of the container such that boiling is initiated and maintained for a defined period of time at a constant pressure level. A total of nine tests were conducted at three levels of heat flux and three levels of subcooling in each of the two space experiments in a GAS canister on the STS-77, -72, respectively. Three (3) modes of propagation of boiling across the heater surface and subsequent vapor bubble growths were observed, in addition to the two (2) modes observed in the previous microgravity pool boiling space flights on STS-47, -57, and -60. Of particular interest were the extremely dynamic or "explosive" growths, which were determined to be the consequence of the large increase in the liquid-vapor interface area associated with the appearance of a corrugated or rough interface. Predictions of circumstances for its onset have been carried out. Assumptions were necessary regarding the character of disturbances necessary for the instabilities to grow. Also, a new vapor bubble phenomena was observed in which small vapor bubbles migrated toward a larger bubble, eventually coalescing with this larger bubble. The heat transfer was enhanced approximately 30% as a result of these migrating bubbles, which is believed to be a vapor bubble manifestation of Marangoni convection and/or molecular momentum effects, sometimes referred to as vapor recoil. The circumstances of heat flux and liquid subcooling necessary to produce heater surface dryout for an initially stagnant liquid subjected to an imposed heat flux have been more closely identified

Orientation and Related Buoyancy Effects in Low-velocity Flow Boiling

Peer Reviewedhttp://deepblue.lib.umich.edu/bitstream/2027.42/73459/1/j.1749-6632.2009.04081.x.pd