Intumescent Flame Retardant Polyamide 11 Nanocomposites

Current polyamide 11 and 12 are lacking in fire retardancy and high strength/high heat resistance characteristics for a plethora of fabricated parts that are desired and required for performance driven applications. The introduction of selected nanoparticles such as surface modified montmorillonite (MMT) clay or carbon nanofibers (CNFs), combined with a conventional intumescent flame retardant (FR) additive into the polyamide 11/polyamide 12 (PA11/PA12) by melt processing conditions has resulted in the preparation of a family of intumescent polyamide nanocomposites. These intumescent polyamide 11 and 12 nanocomposites exhibit enhanced polymer performance characteristics, i.e., fire retardancy, high strength and high heat resistance and are expected to expand the market opportunities for polyamide 11 and polyamide 12 polymer manufacturers. The objective of this research is to develop improved polyamide 11 and 12 polymers with enhanced flame retardancy, thermal, and mechanical properties for selective laser sintering (SLS) rapid manufacturing (RM). In the present study, a nanophase was introduced into the polyamide 11 and combining it with a conventional intumescent FR additive via twin screw extrusion. Arkema RILSAN® polyamide 11 molding polymer pellets were examined with two types of nanoparticles: chemically modified montmorillonite (MMT) organoclays, and carbon nanofibers (CNFs); and Clairant’s Exolit® OP 1230 intumescent FR additive were used to create a family of FR intumescent polyamide 11 nanocomposites. Transmission electron microscopy (TEM) was used to determine the degree of nanoparticles dispersion. Injection molded specimens were fabricated for physical, thermal, and flammability measurements. Thermal stability of these intumescent polyamide 11 nanocomposites was examined by TGA. Flammability properties were obtained using the Cone Calorimeter at an external heat flux of 35 kW/m 2 and UL 94 Test Method. Heat deflection temperatures (HDT) were also measured. TEM micrographs, physical, thermal, and flammability properties are presented. FR intumescent polyamide 11 nanocomposites properties are compared with polyamide 11 baseline polymer. Based on flammability and mechanical material performance, selective polymers including polyamide 11 nanocomposites and control polyamide 11 will be cryogenically ground into fine powders for SLS RM processing. SLS specimens will be fabricated for thermal, flammability, and mechanical properties characterization.Mechanical Engineerin

Polyamide 11-Carbon Nanotubes Nanocomposites: Preliminary Investigation

The objective of this research is to develop an improved polyamide 11 (PA11) polymer with enhanced flame retardancy, thermal, and mechanical properties for selective laser sintering (SLS) rapid manufacturing. In the present study, a nanophase was introduced into polyamide 11 via twin screw extrusion. Arkema Rilsan® polyamide 11 molding polymer pellets were used with 1, 3, 5, and 7 wt% loadings of Arkema’s GraphistrengthTM multi-wall carbon nanotubes (MWNTs) to create a family of PA11-MWNT nanocomposites. Transmission electron microscopy and scanning electron microscopy were used to determine the degree and uniformity of dispersion. Injection molded test specimens were fabricated for physical, thermal, mechanical properties, and flammability measurements. Thermal stability of these polyamide 11-MWNT nanocomposites was examined by TGA. Mechanical properties such as ultimate tensile strength, rupture tensile strength, and elongation at rupture were measured. Flammability properties were also obtained using the UL 94 test method. All these different methods and subsequent polymer characteristics are discussed in this paper.Mechanical Engineerin

Flame Retardant Intumescent Polyamide 11 Nanocomposites – Further Study

The objective of this research is to develop improved polyamide 11 and 12 polymers with enhanced flame retardancy, thermal, and mechanical properties for selective laser sintering (SLS) rapid manufacturing (RM). In the present study, a nanophase was introduced into the polyamide 11 and combine with a conventional intumescent flame retardant (FR) additive via twin screw extrusion. Arkema Rilsan® polyamide 11 molding polymer pellets were used with two types of nanoparticles such as: chemically modified montmorillonite (MMT) organoclays and carbon nanofibers (CNFs). Two types of Clariant’s Exolit® OP 1311 and 1312 intumescent FR additives were used to generate a family of FR intumescent polyamide 11 nanocomposites with anticipated synergism.Mechanical Engineerin

Real time plasma equilibrium reconstruction in a Tokamak

The problem of equilibrium of a plasma in a Tokamak is a free boundary problemdescribed by the Grad-Shafranov equation in axisymmetric configurations. The right hand side of this equation is a non linear source, which represents the toroidal component of the plasma current density. This paper deals with the real time identification of this non linear source from experimental measurements. The proposed method is based on a fixed point algorithm, a finite element resolution, a reduced basis method and a least-square optimization formulation

Interfacial friction in upward annular gas–liquid two-phase flow in pipes

Accurate prediction of interfacial friction between the gas and liquid in annular two-phase flow in pipes is essential for the proper modelling of pressure drop and heat transfer coefficient in pipeline systems. Many empirical relationships have been obtained over the last half century. However, they are restricted to limited superficial liquid and gas velocity ranges, essentially apply to atmospheric pressures, and the relationships are only relevant for pipes with inner diameters between 10 and 50 mm. In this study, we carried out experiments in a large diameter flow loop of 101.6 mm internal diameter with the superficial gas and liquid ranges of 11–29 m/s and 0.1–1.0 m/s respectively. An examination of published interfacial friction factor correlations was carried out using a diverse database which was collected from the open literature for vertical annular flow. The database includes measurements in pipes of 16–127 mm inner diameter for the liquid film thickness, interfacial shear stress, and pressure gradient for air-water, air-water/glycerol, and argon-water flows. Eleven studies are represented with experimental pressures of up to 6 bar. Significant discrepancies were found between many of the published correlations and the large pipe data, primarily in the thick film region at low interfacial shear stress. A correlation for the interfacial friction factor was hence derived using the extensive database. The correlation includes dimensionless numbers for the effect of the diameter across pipe scales to be better represented and better fit the wide range of experimental conditions, fluid properties, and operating pressures

Comparison of chemical profiles and effectiveness between Erxian decoction and mixtures of decoctions of its individual herbs : a novel approach for identification of the standard chemicals

Acknowledgements This study was partially supported by grants from the Seed Funding Programme for Basic Research (Project Number 201211159146 and 201411159213), the University of Hong Kong. We thank Mr Keith Wong and Ms Cindy Lee for their technical assistances.Peer reviewedPublisher PD

Facile mechanochemical synthesis of non-stoichiometric silica-carbon composite for enhanced lithium storage properties

A large number of new electrode materials and novel structural designs are emerging for lithium-ion batteries, yet scalable synthesis and raw material costs still hinder the practical application of such materials. Here, we designed and fabricated a low-cost SiOx/C composite by a facile and scalable mechanofusion route with a ball-milling method. We selected aerosil and graphite precursor-needle coke, which are two widely used materials in industry, as a silicon source and carbon source, respectively. This SiOx/C composite shows a high reversible capacity (ca. 550 mAh g−1) at the 180th cycle and good rate performance. Our scalable synthesis route of electrode materials can stimulate the progress of other energy storage technologies for practical applications

Probing structural relaxation in complex fluids by critical fluctuations

Complex fluids, such as polymer solutions and blends, colloids and gels, are of growing interest in fundamental and applied soft-condensed-matter science. A common feature of all such systems is the presence of a mesoscopic structural length scale intermediate between atomic and macroscopic scales. This mesoscopic structure of complex fluids is often fragile and sensitive to external perturbations. Complex fluids are frequently viscoelastic (showing a combination of viscous and elastic behaviour) with their dynamic response depending on the time and length scales. Recently, non-invasive methods to infer the rheological response of complex fluids have gained popularity through the technique of microrheology, where the diffusion of probe spheres in a viscoelastic fluid is monitored with the aid of light scattering or microscopy. Here we propose an alternative to traditional microrheology that does not require doping of probe particles in the fluid (which can sometimes drastically alter the molecular environment). Instead, our proposed method makes use of the phenomenon of "avoided crossing" between modes associated with the structural relaxation and critical fluctuations that are spontaneously generated in the system.Comment: 4 pages, 4 figure