Links Between Machining Parameters and Surface Integrity in Drilling Ni-Superalloy

In aerospace industry, the manufacturing of critical parts (high energy components) requires an important validation process to guarantee the quality of the produced parts, and thus their fatigue lifecycle. Globally, this validation consists in freezing the cutting conditions using metallurgical analysis or fatigue trials, and a test on the first article. This process is extremely complex and expensive. In this way establishing the correlation between the cutting conditions and the surface integrity will help us to optimize the manufacture of those parts. In this article, by the means of an experimental method, we define a domain of validation by combining the cutting conditions according to the classic criteria established by AFNOR E66-520 norm (Couple-Tool-Material) and the criteria of surface integrity for the drilling of a Nickel-base superalloy. The experimental device consists in drilling a Ø15.5 mm hole on a 3-axis milling centre instrumented by a 4 components Kistler dynamometer (Fx, Fy, Fz and Mz), a spindle power sensor “Watt-pilote” and three accelerometers placed following the directions X, Y and Z. Scanning Electron Microscopy (SEM) observations, micro-hardness tests and topographic measurements with an optical profilometer, are carried out to characterize the metallurgical state of the holes manufactured. Finally, correlations were respectively made between the cutting conditions, the recorded signals and the metallurgical state of the holes

Identification of influent factors on surface integrity in nickel-base superalloy drilling

For the critical rotating components in aeronautical industry, the metallurgical quality achieved after machining conditions could determine their mechanical behaviour in fatigue. To guarantee this quality, the tools, materials and cutting conditions are frozen during the validation process by a cutup part following by an acceptable surface integrity. Even with the fixed parameters, perturbations can occur during the process and may have a direct impact over the metallurgical quality through the apparition of anomalies, which could reduce the calculated fatigue life. The aim of this study is to define a Process Monitoring technique able to detect the thickness affected by the machining taking into account the flank wear effect

Coherence-preserving trap architecture for long-term control of giant Rydberg atoms

We present a way to trap a single Rydberg atom, make it long-lived and preserve an internal coherence over time scales reaching into the minute range. We propose to trap using carefully designed electric fields, to inhibit the spontaneous emission in a non resonant conducting structure and to maintain the internal coherence through a tailoring of the atomic energies using an external microwave field. We thoroughly identify and account for many causes of imperfection in order to verify at each step the realism of our proposal.Comment: accepted for publication in PR

The Epidemiology of Vertigo, Dizziness, and Unsteadiness and Its Links to Co-Morbidities

Vertigo, dizziness, and unsteadiness (VDU) are common symptoms traditionally considered to result from different kinds of vestibular and non-vestibular dysfunctions. The epidemiology of each symptom and how they relate to each other and to migraine, agoraphobia, motion sickness susceptibility (MSS), vaso-vagal episodes (VVE), and anxiety-depression was the object of this population-based study in north-eastern France. A self-administered questionnaire was returned by 2987 adults (age span 18–86 years, 1471 women). The 1-year prevalence for vertigo was 48.3%, for unsteadiness 39.1%, and for dizziness 35.6%. The three symptoms were correlated with each other, occurred mostly (69.4%) in various combinations rather than in isolation, less than once per month, and 90% of episodes lasted ≤2 min. The three symptoms were similar in terms of female predominance, temporary profile of the episodes, and their link to falls and nausea. Symptom episodes of >1 h increase the risk of falls. VDU are much more common than the known prevalence of vestibular disorders. The number of drugs taken increase VDU even when controlling for age. Each VDU symptom was correlated with each co-morbidity in Chi-squared tests. The data suggest that the three symptoms are more likely to represent a spectrum resulting from a range of similar – rather than from different, unrelated – mechanisms or disorders. Logistic regressions controlling for each vestibular symptom showed that vertigo correlated with each co-morbidity but dizziness and unsteadiness did not, suggesting that vertigo is certainly not a more specific symptom than the other two. A logistic regression using a composite score of VDU, controlling for each co-morbidity showed a correlation of VDU to migraine and VVE but not to MSS and not to agoraphobia in men, only in women

A catalog of reference stars for long baseline stellar interferometry

The calibration process of long baseline stellar interferometers requires the use of reference stars with accurately determined angular diameters. We present a catalog of 374 carefully chosen stars among the all-sky network of infrared sources provided by Cohen et al. 1999. The catalog benefits from a very good sky coverage and a median formal error on the angular diameters of only 1.2%. Besides, its groups together in a homogeneous handy set stellar coordinates, uniform and limb-darkened angular diameters, photometric measurements, and other parameters relevant to optical interferometry. In this paper, we describe the selection criteria applied to qualify stars as reference sources. Then, we discuss the catalog's statistical properties such as the sky coverage or the distributions of magnitudes and angular diameters. We study the number of available reference stars as a function of the baseline and the precision needed on the visibility measurements. Finally, we compare the angular diameters predicted in Cohen et al. 1999 with existing determinations in the literature, and find a very good agreement.Comment: Conference "Interferometry for Optical Astronomy II", SPIE 200

Impact of disturbed drilling conditions on the surface integrity of a Nickel-base superalloy

Manufacturing critical parts for aerospace industry requires an important validation process to guarantee the quality of the produced components, and thus their fatigue life. Even with the best cutting conditions, disturbances can occur during the process and may have a direct impact on metallurgical quality. Through an experimental approach, this work presents the impact, during machining, of a lubricant interruption on the surface integrity and on the Process Monitoring signals. Finally a correlation between the thickness of the thermo-mechanically affected layer and the cutting power is made

A model of internal crack extension due to a continuous build-up of hydrogen pressure: Application to a pressure vessel component

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Modelling of the compaction phase during Hot Isostatic Pressing process at the mesoscopic scale

International audienceDuring Hot isostatic pressing (HIP) of metal powder, power-law creep is the dominant mechanism during the densification process. However, the understanding of the global impact of the thermo-mechanical boundary conditions and of the powder granulometry on the microstructure obtained after this first mechanism is not straightforward. A finite element methodology based on the use of a level set framework coupled with a remeshing technique is proposed in order to model the viscoplastic deformation of powder particles during HIP at the mesoscopic scale thanks to a Representative Elementary Volume. The methodology consists in generating, in a finite element mesh, a sphere packing of particles by representing implicitly all particles by means of a limited set of level-set functions. Mesh adaptation is also performed at particle boundaries to describe properly the particles and to manage the discontinuity of the physical properties. Such 2D scale mesoscopic densification simulations are presented and discusse

Anisotropic eddy-viscosity concept for strongly detached unsteady flows

The accurate prediction of the flow physics around bodies at high Reynolds number is a challenge in aerodynamics nowadays. In the context of turbulent flow modeling, recent advances like large eddy simulation (LES) and hybrid methods [detached eddy simulation (DES)] have considerably improved the physical relevance of the numerical simulation. However, the LES approach is still limited to the low-Reynolds-number range concerning wall flows. The unsteady Reynolds-averaged Navier–Stokes (URANS) approach remains a widespread and robust methodology for complex flow computation, especially in the near-wall region. Complex statistical models like second-order closure schemes [differential Reynolds stress modeling (DRSM)] improve the prediction of these properties and can provide an efficient simulationofturbulent stresses. Fromacomputational pointofview, the main drawbacks of such approaches are a higher cost, especially in unsteady 3-D flows and above all, numerical instabilities

Relevance of using a compressive preload in the cervical spine : an experimental and numerical simulating investigation

Simulating compressive action of muscles, a follower load attends to reproduce a more physiological biomechanical behaviour of the cervical spine. Only few experimental studies reported its influence on kinematics and intradiscal pressure in the cervical spine. STUDY DESIGN: In vitro human cadaveric and numerical simulating evaluation of a compressive preload in the cervical spine. OBJECTIVES: To analyse the influence of a compressive follower preload on the biomechanical behaviour of the cervical spine. METHODS: The present study was divided into two parts: part 1: in vitro investigation; part 2: numerical simulating analysis. Part 1: Twelve human cadaveric spines from C2 to T2 were evaluated intact and after application of a 50-N follower load. All tests were performed under load control by applying pure moments loading of 2 Nm in flexion/extension (FE), axial rotation (AR) and lateral bending (LB). Three-dimensional displacements were measured using an optoelectronic system, and intradiscal pressures were measured at two levels. Part 2: Using a 3D finite element model, we evaluated the influence of a 50- and 100-N compressive preload on intradiscal loads, facets forces and ranges of motion. Different positions of the follower load along the anteroposterior axis (±5 mm) were also simulated. RESULTS: Part 1: Mean variation of cervical lordosis was 5° ± 3°. The ROM slightly increased in FE, whereas it consistently decreased in AR and LB. Coupled lateral bending during AR was also reduced. Increase in hysteresis was observed on load-displacement curves only for AR and LB. Intradiscal pressures increased, but the aspect of load-pressure curves was altered in AR and LB. Part 2: Using the FE model, only minimal changes in ROM were noted following the simulation of a 50-N compressive load for the three loading conditions. Compared to intact condition, <10% variation was observed with regard to the different magnitude and positioning simulated. Intradiscal loads and facets forces were systematically increased by applying compressive preload. CONCLUSIONS: Although the follower load represents an attractive option to apply compressive preload during experimental tests, we found that this method could affect the native biomechanical behaviour of spine specimen depending on which movement was considered. Only minimal effects were observed in FE, whereas significant changes in kinematics and intradiscal pressures were observed for AR and LB