Case study of chosen sandwich-structured composite materials for means of transport

Modern means of transport increasingly utilize sandwich constructions. Among other things, the reasons for such state of affairs include the reduced weight of means of transport, and through this, better fuel economy as well as price. This work is dedicated to a systematic experimental study of the influence of various materials and sandwich designs on their mechanical properties. In the framework of experiments, sandwich-structured composites were exposed to two types of stressing: static as well as impact stressing. The testing of prepared samples was performed according to ASTM C-393 Standard, dealing specifically with the bending behavior of sandwich composite constructions and impact testing under the scope of ISO 6603-2 Standard test. In this article we deal with static and impact testing of the eight types of core materials, two types of coatings, two types of surface finishes, and two types of resins with a special emphasis on their use in constructions of some exterior or interior components of transport means.Web of Science108art. no. 75

Creation of Wood Dust during Wood Processing: Size Analysis, Dust Separation, and Occupational Health

Mechanical separators and fabric filters are being used to remove airborne fine particles generated during the processing and handling of wood. Such particles might have a harmful effect on employee health, not only in small- but also in large-scale wood processing facilities. The amount of wood dust and its dispersion conditions vary according to geometric boundary conditions. Thus, the dispersion conditions could be changed by changing the linear size of the particles. Moreover, the smaller the particles are, the more harmful they can be. It is necessary to become familiar with properties, from a health point of view, of wood dust generated from processing. Wood dust has to be sucked away from the processing area. The fractional separation efficiency of wood dust can be improved using exhaust and filtering devices. Filtration efficiency depends on moisture content, particle size, and device performance. Because of the carcinogenicity of wood dust, the concentration of wood dust in air has to be monitored regularly. Based on the results hereof, a conclusion can be made that both mechanical separators of types SEA and SEB as well as the fabric filters with FINET PES 1 textile are suitable for the separation of wet saw dust from all types of wooden waste produced within the process

Prediction of the Effect of CO₂ Laser Cutting Conditions on Spruce Wood Cut Characteristics Using an Artificial Neural Network

In addition to traditional chip methods, performance lasers are often used in the field of wood processing. When cutting wood with CO2 lasers, it is primarily the area of optimization of parameters that is important, which include mainly laser performance and cutting speed. They have a significant impact on the production efficiency and cut quality. The article deals with the use of an artificial neural network (ANN) to predict spruce wood cut characteristics using CO2 lasers under several conditions. The mutual impact of the laser performance (P) and the number of annual circles (AR) for prediction of the characteristics of the cutting kerf and the heat affected zone (HAZ) were examined. For this purpose, the artificial neural network in Statistica 12 software was used. The predicted parameters can be used to qualitatively characterize the cutting kerf properties of the spruce wood cut by CO2 lasers. All the predictions are in good agreement with the results from the available literary sources. The laser power P = 200 W provides a good cutting quality in terms of cutting kerf widths ratio defined as the ratio of cutting kerf width at the lower board to the cutting kerf width at upper board and, therefore, they are optimal for cutting spruce wood at 1.210−2 ms−1

An Assessment of the On-Road Mobile Sources Contribution to Particulate Matter Air Pollution by AERMOD Dispersion Model

On-road mobile sources of emissions make important contributions to particulate matter pollution (PM2.5–PM10) in cities. The quantification of such pollution is, however, highly challenging due to the number of interacting factors that affect emissions such as vehicle category, emission standard, vehicle speed and weather conditions. The proper identification of individual sources of emission is particularly necessary for air quality management areas. In this study, we estimated exhaust and non-exhaust traffic-related PM2.5 and PM10 contributions to total ambient pollution in Banská Bystrica (Slovak republic) by simulation based on the AERMOD dispersion model. Emission rates of particular vehicle categories were obtained through vehicle population statistics, traffic data survey and emission factors from the EMEP/EEA air pollutant emission inventory guidebook. Continuous PM10 and PM2.5 data from air quality monitoring stations were analysed for the years 2019–2020 and compared with modelled concentrations. The annual concentration values of PM2.5 and PM10 in the study area reached 16.71 μg/m3 and 15.57 μg/m3, respectively. We found that modelled PM2.5 peak concentration values exceeded the WHO air quality guideline annual mean limit. Traffic-related PM2.5 and PM10 contributions to ambient pollution at the reference point located nearby to a busy traffic route were approximately 25% and 17%, respectively. The reference point located outside the main transport corridors showed an approximately 11% contribution, both for PM2.5 and PM10 concentrations. The simulations showed that PM pollution is greatly contributed to by on-road mobile sources of emissions in the study area, and especially non-exhaust emissions, which require serious attention in association with their health impacts and the selection of Banská Bystrica as an air quality management area

Optimization of Parameters for the Cutting of Wood-Based Materials by a CO2 Laser

This article deals with the laser cutting of wood and wood composites. The laser cutting of wood and wood composites is widely accepted and used by the wood industry (due to its many advantages compared to, e.g., saw cutting). The goal of this research was to optimize the cutting parameters of spruce wood (Pices abies L.) by a low-power CO2 laser. The influence of three factors was investigated, namely, the effect of the laser power (100 and 150 W), cutting speed (3, 6, and 9 mm·s−1), and number of annual rings (3–11) on the width of the cutting kerf on the top board, on the width of the cutting kerf on the bottom board, on the ratio of the cutting kerf width on the top and bottom of the board, on the width of the heat-affected area on both sides of the cutting kerf (this applies to the top and bottom of the board), and on the degree of charring. Analysis of variance (ANOVA) and correlation and regression analysis were used for developing a linear regression model without interactions and a quadratic regression model with quadratic interactions. Based on the developed models, the optimization of parameter settings of the investigated process was performed in order to achieve the final kerf quality. The improvement in the quality of the part ranged from 3% to more than 30%. The results were compared with other research dealing with the laser cutting of wood and wood composites

Functionality of Beech Bark in Adhesive Mixtures Used in Plywood and Its Effect on the Stability Associated with Material Systems

The results of research into utilizing grinded beech bark in order to substitute commonly used fillers in urea formaldehyde (UF) adhesive mixtures to bond plywood are presented in the present study. Four test groups of plywood with various adhesive mixtures were manufactured under laboratory conditions and used for experimentation. Plywood made using the same technology, with the common filler (technical flour), was used as a reference material. Three different concentrations of grinded beech bark were used. The thermal conductivity of the fillers used, viscosity and its time dependence, homogeneity and the dispersion performance of fillers were evaluated in the analysis of adhesive mixture. The time necessary for heating up the material during the pressing process was a further tested parameter. The produced plywood was analyzed in terms of its modulus of elasticity, bending strength, perpendicular tensile strength and free formaldehyde emissions. Following the research results, beech bark can be characterized as an ecologically friendly alternative to technical flour, shortening the time of pressing by up to 27%. At the same time, in terms of the statistics, the mechanical properties and stability of the material changed insignificantly, and the formaldehyde emissions reduced significantly, by up to 74%. The utilization of bark was in compliance with long-term sustainability, resulting in a decrease in the environmental impact of waste generated during the wood processing

Effect of Barrier Plasma Pre-Treatment on Polyester Films and their Adhesive Properties on Oak Wood

A barrier plasma, created at atmospheric pressure, was used to improve the surface and adhesive properties of polyester (PES) film with respect to wood using polyurethane adhesives. The modification of PES film surfaces using barrier discharge plasma is attractive for various applications. Plasma pre-treatment initiates and participates in grafting, polymerization, or cross-linking reactions on the PES surface. This method of surface modification is clean, dry, ecological, and very efficient. The enhancement of the wettability of the polyester film was necessary for promoting higher adhesion to wood with water-based adhesives. The treatment of polyester films by barrier plasma led to a considerable increase in the surface free energy of the film and subsequently an increase in the peel strength of the adhesive joint of PES film-oak wood with polyurethane adhesive

Bio-Based Polyurethane Resins Derived from Tannin: Source, Synthesis, Characterisation, and Application

Tannins are soluble, astringent secondary phenolic metabolites generally obtained from renewable natural resources, and can be found in many plant parts, such as fruits, stems, leaves, seeds, roots, buds, and tree barks, where they have a protective function against bacterial, fungal, and insect attacks. In general, tannins can be extracted using hot water or organic solvents from the bark, leaves, and stems of plants. Industrially, tannins are applied to produce adhesives, wood coatings, and other applications in the wood and polymer industries. In addition, tannins can also be used as a renewable and environmentally friendly material to manufacture bio-based polyurethanes (bio-PUs) to reduce or eliminate the toxicity of isocyanates used in their manufacture. Tannin-based bio-PUs can improve the mechanical and thermal properties of polymers used in the automotive, wood, and construction industries. The various uses of tannins need to be put into perspective with regards to possible further advances and future potential for value-added applications. Tannins are employed in a wide range of industrial applications, including the production of leather and wood adhesives, accounting for almost 90% of the global commercial tannin output. The shortage of natural resources, as well as the growing environmental concerns related to the reduction of harmful emissions of formaldehyde or isocyanates used in the production of polyurethanes, have driven the industrial and academic interest towards the development of tannin-based bio-PUs as sustainable alternative materials with satisfactory characteristics. The aim of the present review is to comprehensively summarize the current state of research in the field of development, characterization, and application of tannin-derived, bio-based polyurethane resins. The successful synthesis process of the tannin-based bio-PUs was characterized by Fourier-transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), MALDI-TOF mass spectrometry, and gel permeation chromatography (GPC) analyses

Enhancing Thermal and Mechanical Properties of Ramie Fiber via Impregnation by Lignin-Based Polyurethane Resin

In this study, lignin isolated and fractionated from black liquor was used as a pre-polymer to prepare bio-polyurethane (Bio-PU) resin, and the resin was impregnated into ramie fiber (Boehmeria nivea (L.) Gaudich) to improve its thermal and mechanical properties. The isolated lignin was fractionated by one-step fractionation using two different solvents, i.e., methanol (MeOH) and acetone (Ac). Each fractionated lignin was dissolved in NaOH and then reacted with a polymeric 4,4-methane diphenyl diisocyanate (pMDI) polymer at an NCO/OH mole ratio of 0.3. The resulting Bio-PU was then used in the impregnation of ramie fiber. The characterization of lignin, Bio-PU, and ramie fiber was carried out using several techniques, i.e., Fourier-transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), pyrolysis-gas-chromatography-mass-spectroscopy (Py-GCMS), Micro Confocal Raman spectroscopy, and an evaluation of fiber mechanical properties (modulus of elasticity and tensile strength). Impregnation of Bio-PU into ramie fiber resulted in weight gain ranging from 6% to 15%, and the values increased when extending the impregnation time. The reaction between the NCO group on Bio-PU and the OH group on ramie fiber forms a C=O group of urethane as confirmed by FTIR and Micro Confocal Raman spectroscopies at a wavenumber of 1600 cm−1. Based on the TGA analysis, ramie fiber with lignin-based Bio-PU had better thermal properties than ramie fiber before impregnation with a greater weight residue of 21.7%. The mechanical properties of ramie fiber also increased after impregnation with lignin-based Bio-PU, resulting in a modulus of elasticity of 31 GPa for ramie-L-isolated and a tensile strength of 577 MPa for ramie-L-Ac. The enhanced thermal and mechanical properties of impregnated ramie fiber with lignin-based Bio-PU resins could increase the added value of ramie fiber and enhance its more comprehensive industrial application as a functional material

Anti-bacterial treatment of polyethylene by cold plasma for medical purposes

Polyethylene (PE) is one of the most widely used polymers in many industrial applications. Biomedical uses seem to be attractive, with increasing interest. However, PE it prone to infections and its additional surface treatment is indispensable. An increase in resistance to infections can be achieved by treating PE surfaces with substances containing antibacterial groups such as triclosan (5-Chloro-2-(2,4-dichlorophenoxy)phenol) and chlorhexidine (1,1'-Hexamethylenebis[5-(4-chlorophenyl)biguanide]). This work has examined the impact of selected antibacterial substances immobilized on low-density polyethylene (LDPE) via polyacrylic acid (PAA) grafted on LDPE by low-temperature barrier discharge plasma. This LDPE surface treatment led to inhibition of Escherichia coli and Staphylococcus aureus adhesion; the first causes intestinal disease, peritonitis, mastitis, pneumonia, septicemia, the latter is the reason for wound and urinary tract infections