Fostering Energy Efficiency in manufacturing plants through economical breakthroughs in power and flow rate measurement

International audienceThe ability to measure, monitor and control energy consumption at several key locations in a manufacturing plant is a major prerequisite for any efficient energy management program. To identify and evaluate energy savings, one must get a clear view of how the energy is used. Furthermore, measuring energy flows is one of the necessary conditions for long lasting energy-efficient solutions. Most of the time energy managers are reluctant to put in place power and flow rate measuring devices either because of their cost or because this implies disrupting production. To find acceptable and economical solutions for long lasting energy measurements in Industry, EDF R&D launched a 3-year collaborative research project called CHIC. This project is funded by the French National Research Agency (ANR) and involves 7 partners. Its total budget amounts to 2.55 M€. Because energy measuring devices acceptability relies mostly on their ability to be installed without disrupting production as well as on their installation and maintenance costs, two non intrusive and low cost technologies will be explored within the project: A physical approach is being used to build a clamp-on power meter that could be installed around multi-conductors power cables without interrupting power supply, A software based approach is being used to build power and flow meters that derive the sought-for variable from models and from simple and easy to collect other physical measurements (e.g. command signals, etc...). Introductio

Hemispherical curved monolithic cooled and uncooled infrared focal plane arrays for compact cameras

International audienceInfraRed (IR) sensor systems like night vision goggles, missile approach warning systems and telescopes have an increasing interest in decreasing their size and weight. At the same time optical aberrations are always more difficult to optimize with larger Focal Plane Arrays (FPAs) and larger field of view. Both challenges can now take advantage of a new optical parameter thanks to flexible microelectronics technologies: the FPA spherical curvature. This bio-inspired approach can correct optical aberrations and reduce the number of lenses in camera conception. Firstly, a new process to curve thin monolithic devices has been applied to uncooled microbolometers FPAs. A functional 256×320 25μm pitch (roughly 1cm2) uncooled FPA has been thinned and curved. Its electrical response showed no degradation after our process (variation of less than 2.3% on the response). Then a two lenses camera with a curved FPA is designed and characterized in comparison with a two lenses camera with a flat FPA. Their Modulation Transfer Functions (MTFs) show clearly an improvement in terms of beams dispersion. Secondly, a new process to fabricate monolithic cooled flip-chip MCT-IRCMOS FPAs was developed leading to the first spherical cooled IR FPA: with a radius of 550 mm. Other radii are achieved. A standard opto-electrical characterization at 80 K of the imager shows no additional short circuit and no mean response alteration compared to a standard IRCMOS shown in reference. Noise is also studied with a black body between 20 and 30°C

Electro-optics for non-invasive UWB electric field sensing

International audienc