Synergistic effects of zinc borate and aluminiumtrihydroxide on flammability behaviour of aerospaceepoxy system

The flame retardancy of mono-component epoxy resin (RTM6), widely used for aerospace composites, treated with zinc borate (ZB), aluminium trihydroxide (ATH) and their mixtures at different concentrations have been investigated by morphological and thermal characterization. Cone calorimeter data reveal that combustion behaviour, heat release rate peak (PHRR) and heat release rate average (HRR Average) of RTM6 resin decrease substantially when synergistic effects of zinc borate and aluminium trihydroxide intervene. Thermogravimetric (TGA) results and analysis of the residue show that addition higher than 20% w/w of ZB, ATH, and their mixture greatly promotes RTM6 char formation acting as a barrier layer for the fire development. Depending upon the different used flame additives, SEM micrographs indicate that the morphology of residual char could vary from a compact amalgam-like structure, for the RTM6+ZB system, to a granular structure, characterized by very small particles of degraded resin and additive for the AT

Thermal and UV aging of polypropylene stabilized by wine seeds wastes and their extracts

A commercial tannin wine seed extract powder (T), a seed polyphenol extract (Sext) and virgin wine seeds wastes (Se) have been mixed with polypropylene (PP) and tested as long-term stabilizers. Their stabilizing activity has been compared with that of a synthetic antioxidant commonly used within PP (Irganox 1010). Each sample has been subject to both UV and thermal aging. The PP-based films photo-oxidation has been followed through the C=O formation over the aging time by FT-IR. The PP-based tensile specimens have been oven aged and the mechanical properties loss has been investigated monitoring the variation of the elongation at break. Melt Flow Index (MFI) measures and Different Scanning Calorimetry analysis have been conducted on thermally aged samples. At the same time, wine derived additives have been characterized in terms of total polyphenol content, FT-IR and UV/VIS spectra meanwhile catechin and gallic acid have been quantified by LC-MS. Experimental results have evidenced the ability of all the wine derived additives to withstand both to thermal and UV long-term degradation. In particular, wine seeds extracts exhibit the best results in terms of stabilization (even better than Irganox 1010) without compromising the PP mechanical, thermal, morphological and rheological properties

Poly(ethylene terephthalate)-carbon nanofiber nano composite for fiber spinning; properties and combustion behavior

Carbon nanofiber (CNF)-polyethylene terephthalate (PET) blends were previously prepared by melt blending and, subsequently, melt spun in order to obtain nanostructured fibers characterized by high flame retardant properties and resistance to the combustion. The morphological analysis showed that CNFs are homogeneously distributed and finely dispersed within PET matrix. The mechanical properties in tensile testing of the fibers change in the presence of CNFs: the elongation at break increases, whereas the tenacity and the tensile strength decrease. The combustion tests by cone calorimetry reveal a relevant decrease of heat release rate, total heat evolved and total smokes released by the nanocomposites as compared to neat PET

Dielectric spectroscopy of PP/MWCNT nanocomposites: Relationship with crystalline structure and injection molding condition

In this paper, we study the correlation between the dielectric behavior of polypropylene/multi-walled carbon nanotube (PP/MWCNT) nanocomposites and the morphology with regard to the crystalline structure, nanofiller dispersion and injection molding conditions. As a result, in the range of the percolation threshold the dielectric behavior shifts to a more frequency-independent behavior, as the mold temperature increases. Moreover, the position further from the gate appears as the most conductive. This effect has been associated to a modification of the morphology of the MWCNT clusters induced by both the flow of the molten polymer during the processing phase and the variation of the crystalline structure, which is increasingly constituted by γ-phase as the mold temperature increases. The obtained results allow one to understand the effect of tuning the processing condition in the frequency-dependent electrical behavior of PP/MWCNT injection-molded nanocomposites, which can be successfully exploited for an advanced process/product design

Recycled PP for 3D Printing: Material and Processing Optimization through Design of Experiment

In this work, blends that were based on first use PP added with talc (PPt) and recycled polypropylene (r-PP) were designed and formulated, aiming at producing filaments that are suitable for 3D printing fused filament fabrication (FFF) processes. A preliminary characterization of PPt/r-PP blends at different weight ratios allowed selecting two systems showing adequate rheological behavior for FFF. The selected blends were melt compounded in a twin-screw extruder, optimizing the processing conditions through a design of experiments approach, involving the use of Taguchi's method. The materials that were prepared with the optimized processing conditions, hence showing the best performance in terms of rheological behavior and thermal characteristics, were then selected for the production of the filament and for the subsequent FFF processing. Finally, the morphology of the filament and the mechanical properties of 3D-printed samples were assessed, demonstrating the achievement of satisfactory results in terms of performances. In general, the obtained results clearly demonstrated that a proper optimization of both material and processing conditions offers the possibility of using recycled PP-based formulations for additive manufacturing processes, hence allowing a remarkable valorization of a low added-value material through its utilization for an innovative and sustainable manufacturing approach