Developing a methodology towards sustainable PCD compact core drilling on planet Mars

ABSTRACT This paper describes a study of core drilling into basalt rock in anticipation of a Mars mission. Since the objective is to maintain a sustainable drilling mission on this distant planet, we perform a methodical study to examine parameters which influence sustainability including PCD tool-wear and drilling forces. INTRODUCTION Two gradual modes of insert-wear are experimentally measured: flank wear (VB) and cutting edge radius wear (CERW). Furthermore, relevant equations that relate wear to several factors including rock strength and process parameters are developed. The findings suggest a strong influence of rock hardness, process parameters, and tool geometry on tool-wear. Similar functional dependence is found for the generated thrust force and torque on rock hardness, rake angle, spindle speed, and drill feed. Consequently, equations are derived to model thrust force and torque as functions of these variables

Behaviour of a biocompatible titanium alloy during orthogonal micro-cutting employing green machining techniques

The sustainability of a process is the objective of modern industries aiming to reduce waste in production, since consumers require high quality and efficiency with fair price. Thus, a good understanding of the process should be its starting point. The manufacture of dental implants is an example in which waste reduction is important for the reduction of prices due to the demand for great quality and accuracy. This study observed the behaviour of sustainable micro-cutting applied to the Ti-6Al-7Nb titanium alloy, considering the ploughing effect on minimum quantity lubrication (MQL) and high-speed machining (HSM) conditions. When compared with dry condition and low-speed cutting in orthogonal micro-cutting, the use of HSM in dry cutting was more efficient than using MQL. The dry condition presented lower surface roughness, whilst the cooled/lubricated condition presented lower burr formation.publishe

Analysis of residual stresses induced by dry turning of difficult-to-machine materials

Critical issues in machining of difficult-to-cut materials are often associated with short tool-life and poor surface integrity, where the resulting tensile residual stresses on the machined surface significantly affect the component's fatigue life. This study presents the influence of cutting process parameters on machining performance and surface integrity generated during dry turning of Inconel 718 and austenitic stainless steel AISI 316L with coated and uncoated carbide tools. A three-dimensional Finite Element Model was also developed and the predicted results were compared with those measured.http://www.sciencedirect.com/science/article/B8CXH-4SG559J-3R/1/2b42e46c37eebaa4bd6dd265ef1985e