Heterocoagulation and SPS sintering of sulfonitric-treated CNT and 8YZ nanopowders

Reinforcement of ceramic composites using carbon nanotubes (CNT) has been extensively studied for materials such as Al2O3, Si3N4 and tetragonal ZrO2. Knowledge concerning CNT composites based on a matrix of cubic zirconia (8YZ) is in short supply, however. This paper presents a study on the addition of 1 wt% CNT to an 8YZ matrix. CNT was functionalized by sulfonitric treatment at three different temperatures: 50, 90 and 130°C. To obtain strong bond between the CNT and the 8YZ particles, the composites were produced by electrostatic heterocoagulation followed by consolidation by spark plasma sintering (SPS). Dense 8YZ-CNT composites were successfully processed by the proposed route. A study of the influence of the surface treatment temperature of CNT on the final properties of ceramics is also presented. CNTs are dispersed uniformly and individually within the 8YZ matrix in 8YZ-CNT90 and 8YZ-CNT130 composites. 8YZ-CNT50 displayed a less uniform CNT distribution and the largest grain size, suggesting that the lowest temperature acid pretreatment is less effective for the subsequent heterocoagulation mixture. The reinforcement of ceramic materials by the addition of 1 wt% CNT was confirmed by an evaluation of fracture toughness

Influence of the zirconia transformation on the thermal behavior of zircon–zirconia composites

During a heating–cooling cycle, zirconia (ZrO2) undergoes a martensitic transformation from monoclinic to tetragonal structure phases, which presents special hysteresis loop in the dilatometry curve at temperatures between 800 and 1100 °C. Monoclinic zirconia (m-ZrO2) particles reinforced ceramic matrix composites not always present this behavior. In order to elucidate this fact a series of zircon–zirconia (ZrSiO4–ZrO2) ceramic composites have been obtained by slip casting and characterized. The final properties were also correlated with the zirconia content (0–30 vol.%). The influence of the martensitic transformation (m–t) in well-dispersed zirconia grains ceramic composite on the thermal behavior was analyzed. Thermal behavior evaluation was carried out; the correlation between the thermal expansion coefficients with the zirconia content showed a deviation from the mixing rule applied. A hysteresis loop was observed in the reversible dilatometric curve of composites with enough zirconia grains (≥10 vol.%). Over this threshold the zirconia content is correlated with the loop area. The transformation temperatures were evaluated and correlated with the zirconia addition. When detected the m–t temperature transformation is slightly influenced by the zirconia content (due to the previously evaluated decrease in the material stiffness) and similar to the temperature reported in literature. The reverse (cooling) transformation temperature is strongly decreased by the ceramic matrix. The DTA results are consistent with the dilatometric analysis, but this technique showed more reliable results. Particularly the endothermic m–t transformation temperature showed to be easily detected even when the only m-ZrO2 present was the product of the slight thermal dissociation of the zircon during the processing of the pure zircon material.Centro de Tecnología de Recursos Minerales y Cerámic