NASA helicopter transmission system technology program

The purpose of the NASA Helicopter Transmission System Technology Program is to improve specific mechanical components and the technology for combining these into advanced drive systems to make helicopters more viable and cost competitive for commerical applications. The history, goals, and elements of the program are discussed

Tester for study of rolling element bearings

Five-ball fatigue tester makes possible the study of rolling element phenomena. The device consists of a driven test ball pyramided upon four lower balls positioned by a separator and free to rotate in an angular contact raceway

Advances in high-speed rolling-element bearings

Aircraft engine and transmission rolling-element bearing state-of-the-art is summarized

Design and lubrication of high-speed rolling-element bearings

The speed capability of rolling element bearings has increased from speeds of less than two million DN to speeds of three million DN. The life and reliability of these bearings also increased where they are equal to, or greater than, those of bearings with limited speed capability. Design parameters must be carefully chosen and optimized based upon sophisticated bearing computer programs. Material and lubricant selection must be integrated into the bearing design. Bearing thermal management must be implemented through proper lubrication and cooling. Parameters which can be used to design, specify, and lubricate high speed bearings are discussed

Development of high-speed rolling-element bearings. A historical and technical perspective

Research on large-bore ball and roller bearings for aircraft engines is described. Tapered roller bearings and small-bore bearings are discussed. Temperature capabilities of rolling element bearings for aircraft engines have moved from 450 to 589 K (350 to 600 F) with increased reliability. High bearing speeds to 3 million DN can be achieved with a reliability exceeding that which was common in commercial aircraft. Capabilities of available bearing steels and lubricants were defined and established. Computer programs for the analysis and design of rolling element bearings were developed and experimentally verified. The reported work is a summary of NASA contributions to high performance engine and transmission bearing capabilities

Antiwear and EP additive effects during rolling and spinning contact with a synthesized hydrocarbon oil

Antiwear and extreme pressure additive effects during bearing spinning with synthesized hydrocarbon oil

Fatigue criterion to system design, life and reliability

A generalized methodology to structural life prediction, design, and reliability based upon a fatigue criterion is advanced. The life prediction methodology is based in part on work of W. Weibull and G. Lundberg and A. Palmgren. The approach incorporates the computed life of elemental stress volumes of a complex machine element to predict system life. The results of coupon fatigue testing can be incorporated into the analysis allowing for life prediction and component or structural renewal rates with reasonable statistical certainty

High-temperature bearing-cage materials

Evaluation tests conducted at temperatures of 500 and 700 degrees F reveal that S-Monel and AISI M-1 steel are suitable as high temperature cage materials for precision bearings. The area of the wear scar in the cage pocket that developed during the test was used as the measure of wear

Carbide factor predicts rolling-element bearing fatigue life

Analysis was made to determine correlation between number and size of carbide particles and rolling-element fatigue. Correlation was established, and carbide factor was derived that can be used to predict fatigue life more effectively than such variables as heat treatment, chemical composition, and hardening mechanism

Short-term hot-hardness characteristics of five case hardened steels

Short-term hot-hardness studies were performed with carburized and hardened AISI 8620, CBS 1000, CBS 1000M, CBS 600, and Vasco X-2 steels. Case and core hardness measurements were made at temperatures from 294 to 811 K (70 to 1000 F). The data were compared with data for high-speed tool steels and AISI 52100. The materials tested can be ranked as follows in order of decreasing hot-hardness retention: (1) Vasco X-2; equivalent to through-hardened tool steels up to 644 K (700 F) above which Vasco X-2 is inferior; (2) CBS 1000, (3) CBS 1000M; (4) CBS 6000; better hardness retention at elevated temperatures than through-hardened AISI 52100; and (5) AISI 8620. For the carburized steels, the change in hardness with temperature of the case and core are similar for a given material. The short-term hot hardness of these materials can be predicted with + or - 1 point Rockwell C