Processing and characterization of dual phase steel foam

Porous materials featuring cellular structures are known to have many interesting combinations of physical and mechanical properties. Some of them have been extensively used in the transportation field (i.e. balsa wood). Steel foams presented promising theoretical properties for both functional and structural applications in transportation, but processing of such a kind of foams is complex due to their high melting point. Recently a technique for processing Cu-based alloys open-cell foams through the molten metal infiltration of a leachable bed of amorphous SiO2 particles was proposed. A variation of the proposed technique that uses SiC particles as space holder is now presented and was recently successfully applied for dual phase steel foam processing. Results from a processing of dual phase DP500 steel foams, including some morphological, micro-structural and mechanical characterization, are here presented

Fracture toughness of AlSi10Mg alloy produced by direct energy deposition with different crack plane orientations

The fracture and tensile behaviors of the AlSi10Mg alloy processed by Direct Energy Deposition were investigated. Three-point bending fracture toughness and tensile specimens were tested at room temperature along different crack plane orientations and loading directions. Before being machined and tested, the printed samples were subjected to heat treatment at 300 °C for 2 h to relieve the residual stresses. Microstructural and fractographic analyses were performed to investigate the fracture mechanisms and the crack propagation paths for each crack orientation. Significant differences in the fracture toughness were observed among the crack plane orientations. Specimens with cracks oriented in the X-Y direction featured the highest fracture toughness values (JIc = 11.96 kJ/m2), whereas the Z-Y crack orientation (perpendicular to the printing direction) performed the lowest fracture toughness values (JIc = 8.91 kJ/m2). The anisotropy in fracture toughness is mainly related to a preferential crack propagation path along the melt pool boundaries. At melt pool boundaries, pores are preferentially placed, coarsening of the microstructure occurs and there is higher Si content, leading to that area being less ductile and less resistant to crack propagation

Produzione di spugne di acciaio tramite metallurgia delle polveri

I materiali cellulari sono caratterizzati da un’interessante combinazione di proprietà fisiche e meccaniche. Inquesto contesto, le schiume metalliche in acciaio possono essere impiegate come alternativa alle leghe leggerein tutte quelle applicazioni dove si necessita un buon compromesso tra leggerezza e resistenza meccanica. Inquesto studio viene presentato un nuovo approccio per la realizzazione di spugne in acciaio tramite metallurgiadelle polveri utilizzando sfere di SiC come riempitivo. Terminato il processo produttivo le particelle ceramichesono state rimosse tramite lisciviazione e le spugne sono state caratterizzate dal punto di vista morfologico,microstrutturale e meccanico. Il risultato della caratterizzazione ha dimostrato la fattibilità del processoproduttivo per l’ottenimento di spugne metalliche in acciaio

The management of acute venous thromboembolism in clinical practice. Results from the European PREFER in VTE Registry

Venous thromboembolism (VTE) is a significant cause of morbidity and mortality in Europe. Data from real-world registries are necessary, as clinical trials do not represent the full spectrum of VTE patients seen in clinical practice. We aimed to document the epidemiology, management and outcomes of VTE using data from a large, observational database. PREFER in VTE was an international, non-interventional disease registry conducted between January 2013 and July 2015 in primary and secondary care across seven European countries. Consecutive patients with acute VTE were documented and followed up over 12 months. PREFER in VTE included 3,455 patients with a mean age of 60.8 ± 17.0 years. Overall, 53.0 % were male. The majority of patients were assessed in the hospital setting as inpatients or outpatients (78.5 %). The diagnosis was deep-vein thrombosis (DVT) in 59.5 % and pulmonary embolism (PE) in 40.5 %. The most common comorbidities were the various types of cardiovascular disease (excluding hypertension; 45.5 %), hypertension (42.3 %) and dyslipidaemia (21.1 %). Following the index VTE, a large proportion of patients received initial therapy with heparin (73.2 %), almost half received a vitamin K antagonist (48.7 %) and nearly a quarter received a DOAC (24.5 %). Almost a quarter of all presentations were for recurrent VTE, with >80 % of previous episodes having occurred more than 12 months prior to baseline. In conclusion, PREFER in VTE has provided contemporary insights into VTE patients and their real-world management, including their baseline characteristics, risk factors, disease history, symptoms and signs, initial therapy and outcomes

Processing of brass open-cell foam by silica-gel beads replication

Cellular metals can be produced by several routes, including molten metal infiltration of a leachable bed of solid particles, also known as space holder. The space holder is usually a mineral salt (i.e. NaCl) with relatively low melting point, but this is a limitation for processing high melting point metals and alloys. This work introduces the use of amorphous SiO2 (silica-gel) particles as space holder and wet solutions of hydrofluoric acid (HF) as solvent for Cu-based open-cell foams production. Commercial grade CW614N brass (solidification interval: 880–895 °C)was successfully foamed through the proposed route, resulting in open-cell foams having relative density ≈0.30 and almost spherical cell morphology. Because of the high chemical stability of SiO2 particles no interaction with the metallic system during liquid infiltration has been found. On the other hand, due to the corrosion resistance of that alloy to HF attack there has been no evidence of damage on the treated alloy

Critical fracture toughness, JC and δ5C, of unidirectional fibre-metal laminates.

Fibre-metal laminates (FMLs) are structural composites designed aiming to produce a damage-tolerant and high strength material. Their main characteristic is their very low fatigue crack propagation rates when compared to traditional aeronautical Al alloys. Their application in aeronautical structures demands a deep knowledge of a wide set of mechanical properties and technological values, including both fracture toughness and residual strength. The objectives of the present work were to present critical toughness values (JC and δ5C) of unidirectional FMLs obtained following a recently proposed methodology and to use them for critical crack length and residual strength predictions. Residual strengths of middle centre-cracked panels of Arall® 2 and 3 were predicted and compared to experimental values from the literature. The results showed that all FMLs evaluated presented higher fracture toughness and crack tolerance than their constituent alloys and that the measured fracture toughness was useful for an accurate prediction of residual strength in centre-cracked plates of Arall

Fracture toughness evaluation of unidirectional fibre metal laminates using traditional CTOD (δ) and Schwalbe (δ5) methodologies.

Fibre metal laminates (FMLs) were developed for the aeronautical industry, which requires thin sheets with high resistance to fatigue crack growth, high damage tolerance and high specific strength. Considering all these requirements, FMLs are an advantageous choice when compared to metal alloys currently used. In order to employ FMLs in aircraft structures, designers must have a deep knowledge of a wide set of properties including fracture toughness. The aim of this work was to evaluate the available methodologies for critical CTOD measurement of unidirectional FMLs. To achieve this, tests were performed to obtain traditional (BSI/ASTM) and Schwalbe's CTODs by using experimental procedures especially adapted to these laminates. Results achieved point out that there are differences between both CTOD parameters, that Schwalbe method proved more appropriate, and also that the standard plastic-hinge model does not work properly in FMLs

Processing and characterization of dual phase steel foam

Porous materials featuring cellular structures are known to have many interesting combinations of physical and mechanical properties. Some of them have been extensively used in the transportation field (i.e. balsa wood). Steel foams presented promising theoretical properties for both functional and structural applications in transportation, but processing of such a kind of foams is complex due to their high melting point. Recently a technique for processing Cu-based alloys open-cell foams through the molten metal infiltration of a leachable bed of amorphous SiO2 particles was proposed. A variation of the proposed technique that uses SiC particles as space holder is now presented and was recently successfully applied for dual phase steel foam processing. Results from a processing of dual phase DP500 steel foams, including some morphological, micro-structural and mechanical characterization, are here presented