Comparative study of hydrotalcite-derived supported Pd₂Ga and PdZn intermetallic nanoparticles as methanol synthesis and methanol steam reforming catalysts

An effective and versatile synthetic approach to produce well-dispersed supported intermetallic nanoparticles is presented that allows a comparative study of the catalytic properties of different intermetallic phases while minimizing the influence of differences in preparation history. Supported PdZn, Pd2Ga, and Pd catalysts were synthesized by reductive decomposition of ternary Hydrotalcite-like compounds obtained by co-precipitation from aqueous solutions. The precursors and resulting catalysts were characterized by HRTEM, XRD, XAS, and CO-IR spectroscopy. The Pd2+ cations were found to be at least partially incorporated into the cationic slabs of the precursor. Full incorporation was confirmed for the PdZnAl-Hydrotalcite-like precursor. After reduction of Ga- and Zn-containing precursors, the intermetallic compounds Pd2Ga and PdZn were present in the form of nanoparticles with an average diameter of 6 nm or less. Tests of catalytic performance in methanol steam reforming and methanol synthesis from CO2 have shown that the presence of Zn and Ga improves the selectivity to CO2 and methanol, respectively. The catalysts containing intermetallic compounds were 100 and 200 times, respectively, more active for methanol synthesis than the monometallic Pd catalyst. The beneficial effect of Ga in the active phase was found to be more pronounced in methanol synthesis compared with steam reforming of methanol, which is likely related to insufficient stability of the reduced Ga species in the more oxidizing feed of the latter reaction. Although the intermetallic catalysts were in general less active than a Cu-/ZnO-based material prepared by a similar procedure, the marked changes in Pd reactivity upon formation of intermetallic compounds and to study the tunability of Pd-based catalysts for different reactions

Influence of the synthetic procedure on the properties of three Ziegler-Natta catalysts with the same 1,3-diether internal donor

Being the main responsible for the huge production of polyolefins, heterogeneous Ziegler-Natta catalysts are among the most important catalysts in the chemical industry and they have been optimized over the years since their discovery in 1953 crossing many different generations. Lastly, catalysts of the 5th generation are characterized by the introduction in the pre-catalyst of 1,3-diether compounds as internal electron donors, which are stable in the presence of AlR3 activators and do not require the further addition of external donors during the following steps of the catalytic process to control the activity and selectivity. In this work, we synthetized and systematically investigated by a multi-technique approach three Ziegler-Natta catalysts characterized by the same 1,3-diether donor, but differing in the synthesis route. We found that the synthetic route influences the MgCl2 particle size, as well as the properties of the Ti species. In particular, the reprecipitation method brings the smallest MgCl2 particles and the most positive Ti4+ sites in the pre-catalyst, but also the largest amount of accessible Ti3+ sites after TEAl activation. These structural and spectroscopic data correlate pretty well with the kinetic of gas-phase propylene polymerization in very mild conditions