Disquisition on material parameters and their influence on wear rates at high temperatures

The aim of this work is to find correlations of hard phase content and matrix type with hot hardness and wear rates in the cyclic impact abrasion test at high testing temperatures. Several materials with different matrix types and varying hard phase content have been investigated regarding their wear behaviour as well as their hot hardness up to 800°C. The hot hardness and hard phase content then was correlated to the wear rates using statistical methods. Materials with comparable matrix properties and higher hard phase content always have higher hot hardness and these parameters are statistically dependent so correlation of wear rate with hot hardness is statistically sufficient. It was found, that within the same material the wear rate is correlated to the hot hardness as long as there is no significant change in the wear mechanism. When the matrix of the material changes the hot hardness can not be directly correlated to the wear rate any more. It was also found that among all materials tested those with an austenitic matrix generally have higher wear resistance even if they have the same hot hardness

A study on wear failure analysis of tungsten carbide hardfacing on carbon steel blade in a digester tank

This paper addresses wear failure analysis of tungsten carbide (WC) hardfacing on a carbon steel blade known as the continuous digester blade (CD blade). The CD blade was placed in a digester tank to mix ilmenite ore with sulphuric acid as part of a production process. Tungsten carbide hardfacing was applied on the CD blade to improve its wear resistance while the CD blade was exposed to an abrasive and acidic environment. Failure analysis was car-ried out on the hardfaced CD blade in order to improve its wear resistance and lifetime. A thickness and hardness comparison study was conducted on worn and unworn specimens from the CD blades. The carbide distribution along with elemental composition analysis of the hardfaced CD blade specimens was examined using scanning electron microscopy and energy-dispersive spectroscopy. The investigation revealed that an inconsistent hardfacing thickness was welded around the CD blade. Minimum coating thickness was found at the edges of the blade surfaces causing failure to the blades as the bare carbon steel blades were exposed to the mixed environment. The wear resistance of the CD blade can be improved by distributing the carbide uniformly on the hardfaced coating. Applying extra coating coverage at the critical edge will prevent the exposure of bare carbon steel blade, thus increasing the CD blade lifetime

Effect of Multiple Impacts on the Deformation of Wear-Resistant Steels

Funder: Danmarks Tekniske Universitet; doi: http://dx.doi.org/10.13039/501100005192Abstract: The effect of the relative timing between pairs of same-polarity monophasic pulses has been studied extensively in single-neuron animal studies and has revealed fundamental properties of the neurons. For human cochlear implant listeners, the requirement to use charge-balanced stimulation and the typical use of symmetric, biphasic pulses limits such measures, because currents of opposite polarities interact at the level of the neural membrane. Here, we propose a paradigm to study same-polarity summation of currents while keeping the stimulation charge-balanced within a short time window. We used pairs of mirrored pseudo-monophasic pulses (a long-low phase followed by a short-high phase for the first pulse and a short-high phase followed by a long-low phase for the second pulse). We assumed that most of the excitation would stem from the two adjacent short-high phases, which had the same polarity. The inter-pulse interval between the short-high phases was varied from 0 to 345 μs. The inter-pulse interval had a significant effect on the perceived loudness, and this effect was consistent with both passive (membrane-related) and active (ion-channel-related) neuronal mechanisms contributing to facilitation. Furthermore, the effect of interval interacted with the polarity of the pulse pairs. At threshold, there was an effect of polarity, but, surprisingly, no effect of interval nor an interaction between the two factors. We discuss possible peripheral origins of these results

Effect of Multiple Impacts on the Deformation of Wear-Resistant Steels

More durable materials enable reducing the downtime and maintenance costs by decreasing the number of replaced core components in various industrial applications. In this study, the behavior of three wear-resistant quenched martensitic steel grades and the S355 structural steel was examined in controlled impact conditions. The materials' impact behavior was investigated by several methods including residual stress measurements and electron backscatter diffraction. For all studied materials, the size and depth of the impact marks correlate via a logarithmic function to the number of impacts mostly due to work hardening. The underlying deformation behavior of the material depends on the mechanical properties and microstructure of the material. At high impact counts, softer martensitic steel was found to behave differently when compared to the other tested materials as it underwent severe changes in its microstructure and exhibited marked hardening