Improvement and Optimization of Performance of Iron Ore Beneficiation Plant

JSW steel in an integrated steel plant of 2.5 Mtpa crude steel capacity and is being expanded to 10 Mtpa in phases. The plant facilities include 3 Mt Iron Ore Beneficiation Plant, 4.2 Mt Pellet Plant, 1.6 Mt Corex iron making, 0.9 Mt Blast Furnace, 2.5 Mt BOF — CCP and 2 Mt Hot Strip Mill. In order to control alumina in iron ore fines, the iron ore beneficiation plant was installed based on in-house developed process. During its operation of last two years, number of improvements and innovations have been introdu-ced to improve the reduction in alumina, improve yield and reduce moisture of concentrate

Development of Beneficiation Process for High Alumina Iron Ores of Bellary-Hospet Region

JSW Steel is operating a 4.2 Mtpa capacity Pellet Plant to produce iron oxide pellets from the iron ore fines avail-able in the surrounding Bellary-Hospet region of southern India. Iron ore fines which get generated during mining are soft and rich in alumina with high amount of ultra fines. These characteristics of iron ore fines make it difficult to produce good grade pellets for use in COREX iron making units. Apart from this, high alumina in the pellets increases the slag volume in Corex, which demands additional heat energy, resulting in increased fuel rate. Hence, it was decided to set up a beneficiation plant to reduce the alumina content of the ore fines. Iron ore fines from several sources available in the Bellary- Hospet region were evaluated for their suitability for beneficiation as each source differs in chemistry, particle size distribution and washability characteris-tics. A technique called "Sizewise Washability Technique" was developed to study the washability characteristics of the ore fines to determine the extent of alumina reduction on washing and corresponding yield of concentrate. Iron ore fines from 13 sources were tested and were classified as Preferable, Tolerable and Not- Washable depending on their suitability for beneficiation. Mineralogical studies were also undertaken to understand the liberation characterist-ics of gangue minerals to achieve proper alumina reduction during beneficiation

Establishing a Novel Methodology to Correlate the Macroscopic and Microscopic Degree of Sintering inMagnetite Pellets during Induration

The quality of product pellets is a result of the physico-chemical phenomenainvolved in the induration process. Sintering is the primary phenomenon,and its degree or extent contributes substantially to the evolution of themetallurgical and mechanical properties of a pellet. During the induration ofmagnetite pellets, sintering proceeds through the oxidized and non-oxidizedmagnetite phases. Sintering of these phases has been previously studied ona single pellet at the macroscopic scale using an optical dilatometer. Adeeper understanding requires corroboration of these studies throughcharacterization at the microscopic scale. In the present work, the observationsrecorded at the microscopic scale are quantified using image processingtechniques to correlate them to the macroscopic measurements. Distancetransformation, which is an image processing principle, is adapted in a novelway to digitize the microstructures and to determine the degree of sinteringin a pellet quantitatively. This methodology has potential applications as ageneric tool to follow the sintering phenomenon and process kinetics at anystage during induration.Validerad;2018;Nivå 2;2018-02-02 (andbra)Modeling of Physico-Chemical phenomena during Induration of Magnetite Pelle