A comparative thermoacoustic insulation study of silica aerogels reinforced with reclaimed textile fibres: cotton, polyester and wool

Silica aerogels are highly porous materials with exceptional thermal insulation performance. They become even more attractive if combined thermal and acoustic insulation is achieved. Silica aerogel composites reinforced with fibres are an ingenious way to surpass the fragility stemmed from the aerogel’s intrinsic porosity, and textile fibres are good sound absorption materials. Reclaimed fibres are a relatively low-cost feedstock and were obtained in this work exclusively through mechanical processes from textile wastes, thus promoting the concept of circular economy, namely for cotton, polyester and wool fibres. These reclaimed fibres were used as reinforcement matrices for silica aerogel composites obtained from sol–gel transformation of tetraethyl orthosilicate and isobutyltriethoxysilane/or vinyltrimethoxysilane precursors and dried at ambient pressure after silylation. Silica aerogel composites reinforced with reclaimed cotton fibres had the best sound absorption coefficient (a peak value of 0.89), while the polyester-reinforced composite exhibited the lowest thermal conductivity (k = ~24 mW m−1 K−1, Hot Disk). The better combined results on thermal and acoustic insulation were achieved by the wool-reinforced composites. The thermal conductivity values were less than 27 mW m−1 K−1, and the sound absorption coefficient achieved a peak value of 0.85. Therefore, the aerogel composites developed here can be selected for thermal or/and acoustic barriers by choosing a suitable type of fibre. Their design and preparation protocol followed environmental-friendly and cost-effective approaches.Teresa Linhares acknowledges the PhD grant Ref. SFRH/BD/131819/2017, attributed by Fundação para a Ciência e Tecnologia, I.P. (FCT, Portugal), funded by national funds from MCTES (Ministério da Ciência, Tecnologia e Ensino Superior) and, when appropriate, co-funded by the European Commission through the European Social Fund. Consumables for the syntheses and characterizations performed at CIEPQPF and 2C2T research units were funded by the European Regional Development Fund (ERDF), through COMPETE 2020 Operational Programme for Competitiveness and Internationalization, combined with Portuguese National Funds, through FCT, I.P. under the projects POCI-01-0145-FEDER-006910 and POCI-01-0145-FEDER-007136 (FCT Refs. UIDB/EQU/00102/2020 and UID/CTM/00264/2020, respectively)

Thermal conductivity of nanoporous materials: Where Is the limit?

Producción CientíficaNowadays, our society is facing problems related to energy availability. Owing to the energy savings that insulators provide, the search for effective insulating materials is a focus of interest. Since the current insulators do not meet the increasingly strict requirements, developing materials with a greater insulating capacity is needed. Until now, several nanoporous materials have been considered as superinsulators achieving thermal conductivities below that of the air 26 mW/(m K), like nanocellular PMMA/TPU, silica aerogels, and polyurethane aerogels reaching 24.8, 10, and 12 mW/(m K), respectively. In the search for the minimum thermal conductivity, still undiscovered, the first step is understanding heat transfer in nanoporous materials. The main features leading to superinsulation are low density, nanopores, and solid interruptions hindering the phonon transfer. The second crucial condition is obtaining reliable thermal conductivity measurement techniques. This review summarizes these techniques, and data in the literature regarding the structure and thermal conductivity of two nanoporous materials, nanocellular polymers and aerogels. The key conclusion of this analysis specifies that only steady-state methods provide a reliable value for thermal conductivity of superinsulators. Finally, a theoretical discussion is performed providing a detailed background to further explore the lower limit of superinsulation to develop more efficient materials.Ministerio de Ciencia, Innovación y Universidades - (grant FPU17/03299)Ministerio de Ciencia, Innovación y Universidades - (project RTI2018-098749-B-I00)Junta de Castilla y León y Ente Público Regional de la Energía de Castilla y León (EREN) - (Grant VA202P20)Junta de Castilla y León y Fondo Europeo de Desarrollo Regional (FEDER) - (grant CLU-2019-04

Thermomechanical Performance Assessment of Sustainable Buildings' Insulating Materials under Accelerated Ageing Conditions

The reliable characterization of insulation materials in relevant environmental conditions is crucial, since it strongly influences the performance (e.g., thermal) of building elements. In fact, their properties may vary with the moisture content, temperature, ageing degradation, etc. Therefore, in this work, the thermomechanical behaviour of different materials was compared when subjected to accelerated ageing. Insulation materials that use recycled rubber in their composition were studied, along with others for comparison: heat-pressed rubber, rubber_cork composites, aerogel_rubber composite (developed by the authors), silica aerogel, and extruded polystyrene. The ageing cycles comprised dry-heat, humid-heat, and cold conditions as the stages, during cycles of 3 and 6 weeks. The materials' properties after ageing were compared with the initial values. Aerogel-based materials showed superinsulation behaviour and good flexibility due to their very high porosity and reinforcement with fibres. Extruded polystyrene also had a low thermal conductivity but exhibited permanent deformation under compression. In general, the ageing conditions led to a very slight increase in the thermal conductivity, which vanished after drying of the samples in an oven, and to a decrease in Young's moduli

A New Schiff Base Organically Modified Silica Aerogel-Like Material for Metal Ion Adsorption with Ni Selectivity

Nickel has several industrial uses and is a valuable metal, making its selective separation and recycling a priority goal. A novel adsorbent, a Schiff base organically modified silica (ORMOSIL) aerogel, was prepared, for selective nickel removal from wastewater with other metal ions, by including a salen ionophore in the silica-based network. The newly developed adsorbent takes advantage of the salen’s selectivity and of the high porosity of silica aerogels. The aerogel-like adsorbent was prepared via sol-gel chemistry, using a coprecursor approach and ambient pressure drying. The inclusion of the Schiff base in the silica network was accomplished by reacting an amine-containing silica precursor with an aldehyde and confirmed by nuclear magnetic resonance (NMR) analysis. The adsorbent shrunk only 10% after evaporative drying, which resulted in a highly porous material (85% porosity, 4 cm3 g−1 specific pore volume). The low surface area of 28m2 g-1 was due to the predominantly macroporous structure of the material (mean pore diameter of 563 nm). Adsorption isotherms and kinetic curves with single and binary mixtures of cations at room temperature were used to assess the selectivity of the adsorbent. The adsorption follows a BET (Brunauer-Emmett-Teller) trend. Due to the proximity of the oxygen and nitrogen atoms in the salen and steric hindrance from their neighboring atoms, it is likely that only the smallest hydrated cations can act as a coordination center and interact with both donor atoms. Thus, nickel was fairly removed (50 mg g-1), while other cations barely interacted with the adsorbent (cadmium adsorption maximum of 5 mg g-1). The estimated selectivity coefficient for nickel ranges from 1.8, in relation to copper, to 9.4 relatively to cadmium, which can be relevant for the separation of nickel in several industrial contexts, for instance, from electroplating sludge

Silica-Based Aerogel Composites Reinforced with Reticulated Polyurethane Foams: Thermal and Mechanical Properties

In this work, silica aerogel composites reinforced with reticulated polyurethane (PU) foams have been manufactured having densities in the range from 117 to 266 kg/m3 and porosities between 85.7 and 92.3%. Two different drying processes were employed (ambient pressure drying and supercritical drying) and a surface modification step was applied to some of the silica formulations. These composites, together with the reference PU foam and the monolithic silica aerogels, were fully characterized in terms of their textural properties, mechanical properties and thermal conductivities. The surface modification with hexamethyldisilazane (HMDZ) proved to improve the cohesion between the reticulated foam and the silica aerogels, giving rise to a continuous network of aerogel reinforced by a polyurethane porous structure. The samples dried under supercritical conditions showed the best interaction between matrixes as well as mechanical and insulating properties. These samples present better mechanical properties than the monolithic aerogels having a higher elastic modulus (from 130 to 450 kPa), a really exceptional flexibility and resilience, and the capacity of being deformed without breaking. Moreover, these silica aerogel-polyurethane foam (Sil-PU) composites showed an excellent insulating capacity, reaching thermal conductivities as low as 14 mW/(m·K)

Optimization of Polyamide Pulp-Reinforced Silica Aerogel Composites for Thermal Protection Systems

The present work describes for the first time the preparation of silica-based aerogel composites containing tetraethoxysilane (TEOS) and vinyltrimethoxysilane (VTMS) reinforced with Kevlar® pulp. The developed system was extensively investigated, regarding its physical, morphological, thermal and mechanical features. The obtained bulk density values were satisfactory, down to 208 kg·m-3, and very good thermal properties were achieved-namely a thermal conductivity as low as 26 mW·m-1·K-1 (Hot Disk®) and thermal stability up to 550 °C. The introduction of VTMS offers a better dispersion of the polyamide fibers, as well as a higher hydrophobicity and thermal stability of the composites. The aerogels were also able to withstand five compression-decompression cycles without significant change of their size or microstructure. A design of experiment (DOE) was performed to assess the influence of different synthesis parameters, including silica co-precursors ratio, pulp amount and the solvent/Si molar ratio on the nanocomposite properties. The data obtained from the DOE allowed us to understand the significance of each parameter, offering reliable guidelines for the adjustment of the experimental procedure in order to achieve the optimum properties of the studied aerogel composites