Measurement of the Anisotropic Dynamic Elastic Constants of Additive Manufactured and Wrought Ti6Al4V Alloys

Additively manufactured (AM) materials and hot rolled materials are typically orthotropic, and exhibit anisotropic elastic properties. This paper elucidates the anisotropic elastic properties (Young’s modulus, shear modulus, and Poisson’s ratio) of Ti6Al4V alloy in four different conditions: three AM (by selective laser melting, SLM, electron beam melting, EBM, and directed energy deposition, DED, processes) and one wrought alloy (for comparison). A specially designed polygon sample allowed measurement of 12 sound wave velocities (SWVs), employing the dynamic pulse-echo ultrasonic technique. In conjunction with the measured density values, these SWVs enabled deriving of the tensor of elastic constants (Cij) and the three-dimensional (3D) Young’s moduli maps. Electron backscatter diffraction (EBSD) and micro-computed tomography (μCT) were employed to characterize the grain size and orientation as well as porosity and other defects which could explain the difference in the measured elastic constants of the four materials. All three types of AM materials showed only minor anisotropy. The wrought (hot rolled) alloy exhibited the highest density, virtually pore-free μCT images, and the highest ultrasonic anisotropy and polarity behavior. EBSD analysis revealed that a thin β-phase layer that formed along the elongated grain boundaries caused the ultrasonic polarity behavior. The finding that the elastic properties depend on the manufacturing process and on the angle relative to either the rolling direction or the AM build direction should be taken into account in the design of products. The data reported herein is valuable for materials selection and finite element analyses in mechanical design. The pulse-echo measurement procedure employed in this study may be further adapted and used for quality control of AM materials and parts

Designing Thin Film-Capped Metallic Nanoparticles Configurations for Sensing Applications

Thin film-capped metallic nanoparticles (TFCMNPs) hold big promise for rapid, low-cost, and portable tracing of gas analytes. We show that sensing properties can be controlled by the configuration of the TFCMNPs. To this end, two methods were developed: layer by layer (LbL) and drop-by-drop, i.e., drop casting (DC). The TFCMNP prepared via LbL method was homogeneous and gradually increased in thickness, absorbance, and conductivity relative to TFCMNP prepared via DC method. However, our results indicate that the sensing of TFCMNP devices prepared via DC is significantly higher than that of equivalent LbL devices. These discrepancies can be explained as follows: LbL forms a high dense layer of TFCMNPs without vacancies, and a well-controlled deposition of NPs. The distance between the adjacent NPs is controlled by the capped ligands and the linker molecules making a rigid TFCMNP. Thus, exposing LbL devices to analyte induces a marginal change in the NP–NP distance. However, in DC devices, the analyte induces major change in the NP distances and permittivity due to their lack of connection, making the sensing much more pronounced. The DC and LbL methods used thiol and amine ligands-capped metallic nanoparticles to demonstrate the applicability of the methods to all types of ligands. Our results are of practical importance for integrating TFCMNPs in chemiresistive sensing platforms and for (bio) and chemical sensing applications

Automated Device for Multi-Stage Paper-Based Assays Enabled by an Electroosmotic Pumping Valve

This work presents the use of electroosmotic flow generation in porous media in combination with a hydrophobic air gap to create a controllable valve capable of operating in either finite dosing or continuous flow mode, enabling the implementation of multi-step biochemical assays on paper-based devices. A hierarchical superhydrophobic surface placed between two paper pads creates an air gap, keeping the valve nominally closed. To open the valve, a pair of electrodes are activated to generate electroosmotic pressure that overcomes the barrier. The study provides an experimentally validated model describing the governing parameters, and a detailed investigation of the closed valve stability. From these, a straightforward design for a compact and fully automated device is derived. The design is based on paper pads placed on printed circuit boards (PCB), equipped with heating and actuation electrodes and additional power and logic capabilities. The device is applied to the detection of SARS-CoV-2 sequences directly from raw saliva samples, using loop-mediated isothermal amplification (LAMP) requiring sample lysis followed by enzymatic deactivation and sample distribution to multiple amplification pads. Since PCB costs scale favorably with mass production, we believe that this approach could lead to low-cost diagnostic devices with the sensitivity of amplification methods