Macroscopic control of plasma polymerization processes

Plasma polymerization covers a broad range of plasma deposits from soft to hard coatings. Nanoscale coatings are formed within a dry and eco-friendly process on different substrate materials and structures. To gain a deeper insight into plasma polymerization, a macroscopic approach using the concept of chemical quasi-equilibria might be useful. Following this macroscopic approach, the reaction parameter power input per gas flow W/F, which represents the specific energy invested per particle within the active plasma zone, solely determines the mass deposition rate. Hence, plasma polymerization can be described by measuring the deposited mass and examining the power input and gas flow which contributes to it. Thus, the control, investigation, and up-scaling of plasma polymerization processes are enabled. Different examples are given to make use of the macroscopic approac

Tailor-Made Silver Release Properties of Silver-Containing Functional Plasma Polymer Coatings Adjusted Through a Macroscopic Kinetics Approach

Combining a functional plasma polymer matrix with antibacterially active silver (Ag) within a nanocomposite structure allows secure production and applications in various fields, especially in the medical sector. Therefore, nitrogen or oxygen containing hydrocarbon plasma polymers and Ag nanoparticles were simultaneously deposited. Functional groups such as amino or carboxylic groups as well as an adjusted amount of Ag can be incorporated into the growing films by controlling the plasma deposition properties. For this purpose, macroscopic kinetics were used to characterise the deposition behaviour also as a base for possible industrial up-scaling. XPS and ICP-OES were used to analyse the chemical composition of the polymer-Ag nanocomposites and the Ag content which could be incorporated depending on the plasma process conditions. Finally, the Ag release was determined in bi-distilled water for classification and comparison with the antibacterial properties. The antibacterial effect of the polymer-Ag nanocomposites was proofed with the gram− strain Pseudomonas aeruginosa PAO1 and the gram+ strain Staphylococcus aureus (ST12 Group) showing a clear efficacy dependence on the amount of released Ag and the possibility for tailor-made antibacterial active plasma film

Plasma functionalization of textiles: Specifics and possibilities

Plasma technology offers many interesting possibilities for the production of high-value-added textiles. Nevertheless, textiles can have a considerable structural and chemical complexity, and their properties must be taken into account for the implementation of plasma processes. The influences of some of these properties are highlighted through several examples of recent interesting applications, such as the metallization of polyester yarns, the enhancement of fabric moisture wicking and the surface functionalization with plasma polymerizatio

Sensors on Textile Fibres Based on Ag/a-C:H:O Nanocomposite Coatings

In this contribution we present a study of the vacuum deposition process of metal/plasma polymer nanocomposite thin films monitored using plasma diagnostics (optical emission spectroscopy). We investigate the electrical properties of the nanocomposite structures suitable for their application as humidity sensors. Furthermore, the film microstructure is characterized by transmission electron microscopy and electron diffraction analysis. The amount of silver in the nanocomposite is evaluated using inductively coupled plasma optical emission spectrometry and the morphology of the structured system of metal electrodes and nanocomposite films on monofilament textile fibres is visualized using scanning electron microscopy. Ageing of nanocomposite coatings and the influence of an aqueous environment on their internal structure and properties are discussed

Confined hydration in nanometer-graded plasma polymer films: Insights from surface-enhanced infrared absorption spectroscopy

To shed light on recently explored long-range surface forces generated by subsurface-confined water, the structural characteristics of water molecules penetrating into nanoporous homogeneous and nanograded siloxane plasma polymer films (PPFs) over the time scale of 24 hours are studied by surface-enhanced IR spectroscopy (SEIRAS). Chemically graded PPFs, with embedded hydrophobic-to-hydrophilic gradient, are found to significantly change the average interfacial water orientation due to a unique nanoporous morphology and silanol group coordination. Diffusion of water through the hydrophobic SiO:CH matrix creates an evolution of the coordination of matrix silanol groups, which are eventually deprotonated as soon as the hydration network connects to the aqueous environment. This occurs after -6 hours of water immersion and coincides with the change of average interfacial water orientation. Both effects are present on hydrophobic samples, but are significantly amplified by the presence of the subsurface vertical amphiphilic gradient (Vgrad), whereas enhanced water uptake in oxygen-plasma modified graded PPFs is covering such effects

Considering the degradation effects of amino-functional plasma polymer coatings for biomedical application

Materials for biomedical applications typically involve surface engineering. Scaffolds used for tissue engineering, for example, require a surface functionalization in order to support cell growth. The deposition of functional plasma polymer coatings seems to be an attractive approach to modify substrates for biomedical applications.Possible degradation of highly functional plasma polymers and the effect of its degradation products on cell growth, however, are not yet investigated in detail. Plasma polymer formation is governed by gas phase (mainly determining the chemical composition) and surface processes (inducing cross-linking) which both influence the incorporation of amino groups in a-C:H:N coatings deposited by NH₃/C₂H₄ discharges. Aging is studied in air and in aqueous conditions revealing the degradation of such plasma polymers (loss in thickness and loss of amino groups). Degradation products seem to influence viability and proliferation of mouse skeletal muscle cells on electrospun poly(ε-caprolactone) scaffolds. Thus, possible chemical changes as a function of time or exposure to different media must be taken into account in the design of functional plasma polymer coatings for biomedical applications in order to avoid possible adverse effects on cell growth

Plasma-deposited AgOx-doped TiOx coatings enable rapid antibacterial activity based on ROS generation

Abstract To enable a rapid-acting antibacterial mechanism without the release of biocidal substances, TiO2 catalysts have been considered based on the generation of reactive oxygen species (ROS). Doping with dissimilar metals generates electron-hole pairs with narrow band gaps promoting the production of ROS. Here, plasma technology is investigated to deposit Ag nano islets on defective TiOx films, stabilized by plasma postoxidation suppressing Ag ion release. Importantly, ROS generation is maintained upon storage in the dark yet with diminishing efficacy; however, it can be restored by exposure to visible light. The rapid-acting antibacterial properties are found to strongly correlate with ROS generation, which can even be maintained by functionalization with hydrophobic plasma polymer films. The cytocompatible coatings offer promising applications for implants and other medical devices