Pra Desain Pabrik Sorbitol dari Tepung Tapioka dengan Hidrogenasi Katalitik

Sorbitol yang dikenal juga sebagai glusitol, adalah suatu gula alkohol yang dimetabolisme lambat di dalam tubuh. Sorbitol banyak digunakan sebagai bahan baku untuk industri barang konsumsi dan makanan seperti pasta gigi, permen, kosmetika, farmasi, vitamin C, termasuk industri tekstil dan kulit. Pembuatan sorbitol dari bahan baku tepung tapioka. Pabrik sorbitol ini direncanakan akan didirikan di Propinsi Jawa Tengah tepatnya di Kabupaten Batang dengan kapasitas produksi 30.000 ton/tahun. Proses produksi Sorbitol menggunakan proses hidrogenasi katalitik. Pembuatan sorbitol dari bahan baku pati melalui dua tahap proses utama yaitu proses perubahan starch menjadi glukosa melalui hidrolisa double enzym. Enzim yang digunakan yaitu α-amylase dan glukoamylase. Proses hidrogenasi katalitik dilakukan dengan mereaksikan larutan dekstrose dan gas hidrogen bertekanan tinggi dengan menambahkan katalis nikel dalam reaktor (Reaktor Hidrogenasi). Gas hidrogen masuk dari bawah reaktor secara bubbling dan larutan dekstrose diumpankan dari atas reaktor sehingga kontak yang terjadi semakin baik. Sorbitol yang di hasilkan dalam pradesain pabrik sorbitol ini dengan konsentrasi 58,2%. Pendirian pabrik sorbitol memerlukan biaya investasi modal tetap (fixed capital) sebesar Rp 168.801.192.952, modal kerja (working capital)  Rp 29.788.445.815, investasi total Rp 198.589.638.767, Biaya produksi per tahun Rp 368.832.813.809 dan  hasil penjualan per tahun Rp 540.000.078.750. Dari analisa ekonomi didapatkan BEP sebesar 26,32%. ROI sesudah pajak 48,5 %, POT sesudah pajak 2,14 tahun. Dari segi teknis dan ekonomis, pabrik ini layak untuk didirikan

Preparation of Reducing Sugar Hydrolyzed from High-Lignin Coconut Coir Dust Pretreated by the Recycled Ionic Liquid [mmim][dmp] and Combination with Alkaline

This study aims to produce reducing sugar hydrolyzed from substrate, coconut coir dust pretreated by recycled ionic liquid and its combination with alkaline. The 1H NMR and FTIR were performed to ver-ify the synthesized ionic liquid methylmethylimidazolium dimethyl phosphate ([mmim][dmp]). The structure of pretreated substrates was analyzed by XRD measurement. The used ionic liquid was recy-cled twice to re-employ for substrate pretreatment. The treated- and untreated-coconut coir dust were hydrolyzed into sugars using pure cellulase. The reaction, which called an enzymatic hydrolysis, was conducted at 60 °C, pH 3, for 48 h. The yields of sugar hydrolyzed from fresh IL-pretreated, 1R*IL-pretreated and 2R*IL-pretreated substrates were of 0.19, 0.15 and 0.15 g sugar / g cellu-lose+hemicellulose, respectively. Pretreatment with NaOH or the combination of NaOH+IL resulted in yields of reducing sugars of 0.25, 0.28 g/g, respectively. When alkaline combined with the recycled ionic liquids, NaOH+1R*IL, NaOH+2R*IL in the pretreatment, the yields of sugar were relatively similar to those obtained using alkaline followed by fresh ionic liquid. If the mixture enzymes, cellu-lase+xylanase, used to liberate sugars from fresh IL-pretreated, or recycled IL-pretreated substrates, the amount of sugar (concentration or yield) increased slightly compared to that employing a single cel-lulase. These findings showed that recycled IL pretreatment of the high-lignin lignocellulose, coconut coir dust, is a new prospect for the economical manufacture of fermentable sugars and biofuel in the coming years. © 2015 BCREC UNDIP. All rights reservedReceived: 1st July 2014; Revised: 5th September 2014; Accepted: 5th September 2014 How to Cite: Sangian, H.F., Kristian, J., Rahma, S., Dewi, H., Puspasari, D., Agnesty, S., Gunawan, S., Widjaja, A. (2015). Preparation of Reducing Sugar Hydrolyzed from High-Lignin Coconut Coir Dust Pretreated by the Recycled Ionic Liquid [mmim][dmp] and Combination with Alkaline. Bulletin of Chemical Reaction Engineering &amp; Catalysis, 10 (1): 8-22. (doi:10.9767/bcrec.10.1.7058.8-22)Permalink/DOI: http://dx.doi.org/10.9767/bcrec.10.1.7058.8-22</p