Tooling design and microwave curing technologies for the manufacturing of fiber-reinforced polymer composites in aerospace applications

The increasing demand for high-performance and quality polymer composite materials has led to international research effort on pursuing advanced tooling design and new processing technologies to satisfy the highly specialized requirements of composite components used in the aerospace industry. This paper reports the problems in the fabrication of advanced composite materials identified through literature survey, and an investigation carried out by the authors about the composite manufacturing status in China’s aerospace industry. Current tooling design technologies use tooling materials which cannot match the thermal expansion coefficient of composite parts, and hardly consider the calibration of tooling surface. Current autoclave curing technologies cannot ensure high accuracy of large composite materials because of the wide range of temperature gradients and long curing cycles. It has been identified that microwave curing has the potential to solve those problems. The proposed technologies for the manufacturing of fiber-reinforced polymer composite materials include the design of tooling using anisotropy composite materials with characteristics for compensating part deformation during forming process, and vacuum-pressure microwave curing technology. Those technologies are mainly for ensuring the high accuracy of anisotropic composite parts in aerospace applications with large size (both in length and thickness) and complex shapes. Experiments have been carried out in this on-going research project and the results have been verified with engineering applications in one of the project collaborating companies

Intraspecific functional traits and stable isotope signatures of ground-dwelling ants across an elevational gradient

International audienc

Synergistic effect of Ag nanoparticle-decorated graphene oxide and carbon fiber on electrical actuation of polymeric shape memory nanocomposites

This study reports an effective approach of significantly improving electrical properties and recovery performance of shape memory polymer (SMP) nanocomposite, of which its shape recovery was triggered by electrically resistive Joule heating. Reduced graphene oxide (GOs) self-assembled and grafted onto carbon fiber, were used to enhance the interfacial bonding with the SMP matrix via van der Waals force and covalent bond, respectively. A layer of Ag nanoparticles was synthesized from Ag+ solution and chemically deposited onto GO assemblies. These Ag nanoparticles were expected to bridge the gap between GO and improve the electrical conductivity. The experimental results reveal that the electrical conductivity of the SMP nanocomposite was significantly improved via the synergistic effect between Ag nanoparticle-decorated GO and carbon fiber. Finally, the electrically induced shape memory effect of the SMP nanocomposite was achieved, and the temperature distribution in the SMP nanocomposites was recorded and monitored. An effective approach was demonstrated to produce the electro-activated SMP nanocomposites and the resistive Joule heating was viable at a low electrical voltage below 10 V. © 2014 IOP Publishing Ltd