Atomic-scale grain boundary engineering to overcome hot-cracking in additively-manufactured superalloys

There are still debates regarding the mechanisms that lead to hot cracking in parts build by additive manufacturing (AM) of non-weldable Ni-based superalloys. This lack of in-depth understanding of the root causes of hot cracking is an impediment to designing engineering parts for safety-critical applications. Here, we deploy a near-atomic-scale approach to investigate the details of the compositional decoration of grain boundaries in the coarse-grained, columnar microstructure in parts built from a non-weldable Ni-based superalloy by selective electron-beam melting. The progressive enrichment in Cr, Mo and B at grain boundaries over the course of the AM-typical successive solidification and remelting events, accompanied by solid-state diffusion, causes grain boundary segregation induced liquation. This observation is consistent with thermodynamic calculations. We demonstrate that by adjusting build parameters to obtain a fine-grained equiaxed or a columnar microstructure with grain width smaller than 100 $\mu$m enables to avoid cracking, despite strong grain boundary segregation. We find that the spread of critical solutes to a higher total interfacial area, combined with lower thermal stresses, helps to suppress interfacial liquation.Comment: Accepted version at Acta Materiali

Design of Group IIA Secreted/Synovial Phospholipase A2 Inhibitors: An Oxadiazolone Derivative Suppresses Chondrocyte Prostaglandin E2 Secretion

Group IIA secreted/synovial phospholipase A2 (GIIAPLA2) is an enzyme involved in the synthesis of eicosanoids such as prostaglandin E2 (PGE2), the main eicosanoid contributing to pain and inflammation in rheumatic diseases. We designed, by molecular modeling, 7 novel analogs of 3-{4-[5(indol-1-yl)pentoxy]benzyl}-4H-1,2,4-oxadiazol-5-one, denoted C1, an inhibitor of the GIIAPLA2 enzyme. We report the results of molecular dynamics studies of the complexes between these derivatives and GIIAPLA2, along with their chemical synthesis and results from PLA2 inhibition tests. Modeling predicted some derivatives to display greater GIIAPLA2 affinities than did C1, and such predictions were confirmed by in vitro PLA2 enzymatic tests. Compound C8, endowed with the most favorable energy balance, was shown experimentally to be the strongest GIIAPLA2 inhibitor. Moreover, it displayed an anti-inflammatory activity on rabbit articular chondrocytes, as shown by its capacity to inhibit IL-1β-stimulated PGE2 secretion in these cells. Interestingly, it did not modify the COX-1 to COX-2 ratio. C8 is therefore a potential candidate for anti-inflammatory therapy in joints

Manufacturing of Nickel based superalloys par Electron Beam Melting

Aujourd’hui, la fabrication additive de pièces métalliques par le procédé EBM (fusion sélective par faisceau d’électrons) concerne essentiellement les alliages de titane et les alliages cobalt-chrome. Une forte demande du secteur aéronautique pousse à étudier la possibilité d'étendre les champs d’application de ce nouveau procédé d'élaboration à d'autres matériaux à haute valeur ajoutée, notamment les superalliages base Nickel.Après la caractérisation des poudres et la description des particularités du procédé EBM (mise en œuvre, paramètres, thermique…), ce travail s'est attaché à développer une méthodologie permettant de structurer l’utilisation d’un nouveau matériau par EBM. Cette méthodologie a dans un premier temps été validée sur un superalliage base Nickel soudable: l'inconel 625.La mise en œuvre d’un superalliage non-soudable a révélé une problématique de fissuration à chaud. Une partie du travail de thèse a été consacrée à la compréhension de l'origine de la fissuration à partir de caractérisations microstructurales multi-échelles. L'étude de la genèse des microstructures et des défauts hérités de la fabrication a permis de proposer des règles de fabrication afin de limiter, et même d'éviter complètement la fissuration. Une adaptation des paramètres opératoires et des stratégies de fusion lors du procédé EBM est utilisée pour générer des microstructures présentant des structures de grains différentes allant de structures équiaxes jusqu'à la fabrication de monocristaux en passant par des structures colonnaires de différentes tailles.Le couplage entre un modèle de solidification prédisant la transition colonnaire-équiaxe et des simulations éléments finis permettant de quantifier les gradients thermiques et les vitesses de solidification a permis d’établir des liens entre les paramètres procédé et les microstructures résultantes.Over the last decade, new processing routes based on additive manufacturing (AM) have emerged. Among the AM processes, Electron Beam Melting (EBM) was mainly dedicated to the fabrication of components made of titanium or chromium-cobalt alloys. Aeronautic industry has been a driving force to investigate the possibility to extend the EBM process to other materials and in particular to Ni-based superalloys.The first objective of this work was to develop a methodology to rationalize the use of a new material in the EBM machine. This can be achieved by studying the main characteristics of the EBM process: powder requirements, melting parameters and strategies, thermal aspects.... The methodology was first validated on a weldable Ni-based superalloy: the Inconel 625 grade.The methodology was then extended to the fabrication of a non-weldable Ni-based superalloy, i.e. a grade containing a large fraction of the γ' strengthening phase. Processing such non-weldable superalloys by EBM usually induced cracks in the fabricated components. The microstructures were characterized in order to identify the mechanism at the origin of the cracks. Understanding the mechanism responsible for the development of cracks has allowed to propose new melting strategies limiting or completely avoiding the formation of cracks.Adjusting melting parameters and strategies turns out to be an efficient way for tailoring the grain structure. Equiaxed grains, columnar grains with different sizes as well as single crystals can thus be generated with suitable process parameters.Finally, coupling a solidification model predicting the equiaxed/columnar transition and finite element calculations quantifying the magnitude of the thermal gradient and solidification velocity allowed to establish some links between microstructures and EBM melting parameters

Le cholestéatome en 2008 : acquis et controverse au cours des dix dernières années

REIMS-BU Santé (514542104) / SudocPARIS-BIUM (751062103) / SudocSudocFranceF

Self-trapped beams crossing tilted channels to induce guided polarization separators

International audienceSelf-trapped beams ability to cross narrow tilted channels is studied. The experiments are performed in photorefractive lithium niobate chips structured with 200 μm wide channels. It reveals that efficient beam self-confinement controlled by the pyroelectric effect can be obtained even when the beam is crossing a channel at large angle of incidence approaching the critical angle. Once formed, self-trapped beams leave place to two perfectly adapted and aligned waveguides on both sides of the channel. This technique with unique self-alignment ability is exploited to demonstrate the fabrication of a guided-wave polarization separator component

Producing Ni-base superalloys single crystal by selective electron beam melting

International audienceThe possibility to produce Ni-base superalloy single crystals by selective electron beam melting (S-EBM) is demonstrated. The production of single crystals specimens was achieved by a tight control of the processing conditions without requiring a grain selector or a crystal seed. The melting parameters are controlled so as to promote columnar grains and intensify the competitive grain growth

Writing and probing light-induced waveguides thanks to an endlessly single-mode photonic crystal fiber

International audienceWe demonstrate writing and probing of light-induced waveguides in photorefractive bulk LiNbO3 crystal using an endlessly single-mode photonic crystal fiber. The optical waveguides are written at visible wavelengths by slightly raising the ferroelectric crystal temperature to benefit from the pyroelectricdriven photorefractive effect and the guiding properties are investigated at telecom wavelengths using the same photonic crystal fiber. End butt coupling with this photonic crystal fiber enables writing and probing of optical waveguides due to the self-alignment properties of spatial solitons. Society of Americ

Hybrid wafers based on a “Silicon/PPLN thin film” stack for optical and Radio-Frequency applications

International audienceIn this paper, we propose new structures based on “Silicon/PPLN thin film” hybrid wafers for nonlinear-optical and Radio-Frequency applications. This stack is obtained by home-made room-temperature bonding and wafer thinning techniques. Two main wafer bonding techniques have been developed on 3 and 4-inch wafers. The Au/Au bonding for RF applications and the Au/Au/SiO 2 bonding for optical applications. The RF component, an acousto-electric resonator, is based on the electrical excitation of a PPLN thin film. The piezoelectric effect of the lithium niobate material is used to excite acoustic waves in the PPLN. The optical device is a second harmonic generation based on a waveguide defined by a ridge in the PPLN thin film. The concept, the fabrication process and the characterizations of these ones are presented in this paper

Tracking pores during solidification of a Ni-based superalloy using 4D synchrotron microtomography

International audienc