Thermomechanical simulation of an industrial quenching process applied to a centrifugal pump impeller

En este trabajo se estudia el comportamiento termomecánico durante el tratamiento térmico de templado de un rodete de una bomba centrífuga fabricada en fundición blanca. El análisis se realiza mediante una formulación termomecánica acoplada discretizada mediante el método de elementos finitos. La respuesta del material se describe por medio de un modelo termoplástico que incorpora efectos de cambio de fase. En particular, se presenta el proceso de templado desde la austenización hasta el enfriamiento del rodete con la finalidad de evaluar la ocurrencia de falla en la pieza al final del proceso. Para la determinación del daño mecánico se comparan 3 criterios diferentes escritos en función de las tensiones y de las deformaciones plásticas desarrolladas durante el proceso. El estudio se enfoca en 2 tipos de configuración de rodetes, con 4 y 5 álabes, donde la primera de ellas experimenta fractura en el proceso industrial de producción. Los resultados numéricos obtenidos en este trabajo confirman que la metodología propuesta permite predecir de manera realista las posibilidades de falla para los 2 casos analizados.The thermomechanical behaviour during the quenching process of a centrifugal pump impeller made of white iron is studied in this work. The analysis is carried out using a coupled thermomechanical formulation that is discretized within the context of the finite element method. The material response is described by means of a thermoplastic model that includes phase-change effects. In particular, a heat treatment consisting in cooling from the austenizing temperature is presented with the aim of assessing the failure occurrence of the part at the end of the process. Three different criteria written in terms of the stresses and plastic deformations developed during the cooling stage are specifically compared to evaluate the final mechanical damage. The study is focused on two impeller configurations, with 4 and 5 blades, where fracture occurs in the former during its industrial production. The numerical results obtained in this work for these two cases confirm that the proposed methodology realistically predicts their failure possibilities.Peer Reviewe

Evidence for the Onset of Color Transparency in ρ0\rho^0 Electroproduction off Nuclei

We have measured the nuclear transparency of the incoherent diffractive $A(e,e'\rho^0)$ process in $^{12}$C and $^{56}$Fe targets relative to $^2$H using a 5 GeV electron beam. The nuclear transparency, the ratio of the produced $\rho^0$'s on a nucleus relative to deuterium, which is sensitive to $\rho A$ interaction, was studied as function of the coherence length ($l_c$), a lifetime of the hadronic fluctuation of the virtual photon, and the four-momentum transfer squared ($Q^2$). While the transparency for both $^{12}$C and $^{56}$Fe showed no $l_c$ dependence, a significant $Q^2$ dependence was measured, which is consistent with calculations that included the color transparency effects.Comment: 6 pages and 4 figure

Thermomechanical simulation of an industrial quenching process applied to a centrifugal pump impeller

The thermomechanical behaviour during the quenching process of a centrifugal pump impeller made of white iron is studied in this work. The analysis is carried out using a coupled thermomechanical formulation that is discretized within the context of the finite element method. The material response is described by means of a thermoplastic model that includes phase-change effects. In particular, a heat treatment consisting in cooling from the austenizing temperature is presented with the aim of assessing the failure occurrence of the part at the end of the process. Three different criteria written in terms of the stresses and plastic deformations developed during the cooling stage are specifically compared to evaluate the final mechanical damage. The study is focused on two impeller configurations, with 4 and 5 blades, where fracture occurs in the former during its industrial production. The numerical results obtained in this work for these two cases confirm that the proposed methodology realistically predicts their failure possibilities

Sensitivity of austempering heat treatment of ductile irons to changes in process parameters

Austempered ductile iron (ADI) is frequently obtained by means of a three-step austempering heat treatment. The parameters of this process play a crucial role on the microstructure of the final product. This paper considers the influence of some process parameters (i.e., the initial microstructure of ductile iron and the thermal cycle) on key features of the heat treatment (such as minimum required time for austenitization and austempering and microstructure of the final product). A computational simulation of the austempering heat treatment is reported in this work, which accounts for a coupled thermo-metallurgical behavior in terms of the evolution of temperature at the scale of the part being investigated (the macroscale) and the evolution of phases at the scale of microconstituents (the microscale). The paper focuses on the sensitivity of the process by looking at a sensitivity index and scatter plots. The sensitivity indices are determined by using a technique based on the variance of the output. The results of this study indicate that both the initial microstructure and the thermal cycle parameters play a key role in the production of ADI. This work also provides a guideline to help selecting values of the appropriate process parameters to obtain parts with a required microstructural characteristic.Fil: Boccardo, Adrian Dante. Universidad Nacional de Córdoba. Facultad de Ciencias Exactas, Físicas y Naturales; Argentina. Universidad Tecnológica Nacional. Facultad Regional Córdoba. Departamento de Ingeniería Mecanica; ArgentinaFil: Dardati, Patricia Mónica. Universidad Tecnológica Nacional; ArgentinaFil: Godoy, Luis Augusto. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Córdoba. Instituto de Estudios Avanzados en Ingeniería y Tecnología. Universidad Nacional de Córdoba. Facultad de Ciencias Exactas Físicas y Naturales. Instituto de Estudios Avanzados en Ingeniería y Tecnología; ArgentinaFil: Celentano, Diego(EXT). Pontificia Universidad Católica de Chile; Chil

Thermomechanics of the cooling stage in casting processes: Three-dimensional finite element analysis and experimental validation

International audienceA thermomechanical three-dimensional (3-D) finite element analysis of solidification is presented. The heat transfer model is based on a multidomain analysis accounting for noncoincident meshes for the cast part and the different mold components. In each subdomain, a preconditioned conjugate gradient solver is used. The mechanical analysis assumes the mold is rigid. A thermoelastic-viscoplastic rheological model is used to compute the constrained shrinkage of the part, resulting in an effective local air gap width computation. At each time increment, a weak coupling of the heat transfer and mechanical analyses is performed. Comparisons of experimental measurements and model predictions are given in the case of a hollow cylindrical aluminum alloy part, showing a good quantitative agreement. An application to an industrial aluminum casting is presented, illustrating the practical interest of thermomechanical computations in solidification analysis