Volumetric combustion of biomass for CO 2 and NOx reduction in coal-fired boilers

To meet the urgent environmental targets, substituting coal with biomass has been considered to be an effective and promising method over the last decades. In this paper, a new concept of volumetric combustion is proposed and further developed to achieve 100% fuel switching to biomass in large scale coal-fired boilers. Volumetric combustion not only changes the in-furnace flow but also affects the combustion reactions by the intensive mixing and internal recirculation of the flue gases. Firstly, the volumetric combustion properties of the wood pellets were investigated experimentally. An Aspen model was then used to thermodynamically describe and study the volumetric combustion with three different types of fuel, and the emission properties of CO 2 and NOx were compared. Finally, two applications of volumetric combustion were discussed. It is concluded that the wood pellets ignited and combusted much faster than the coal pellets and had a larger combustion volume when combusted under lower oxygen concentration conditions, and the ignition time was almost independent of the oxygen concentration when the oxidizer was preheated to 1000 °C. In addition, the NOx emissions decreased as the recirculation ratio of the flue gas increased, and as the percentage of biomass used in co-firing increased, the amount of flue gas that needs to be recycled for reduction of NOx decreased. Thus, the volumetric combustion is beneficial as it reduces the operation cost of NOx reduction. The volumetric combustion would be an attractive technology for co-firing a large proportion of biomass in coal-fired boilers with high boiler efficiency and effective emissions reduction

High-temperature rapid devolatilization of biomasses with varying degrees of torrefaction

Torrefied biomass is a coal-like fuel that can be burned in biomass boilers or co-fired with coal in co-firing furnaces. To make quantitative predictions regarding combustion behavior, devolatilization should be accurately described. In this work, the devolatilization of three torrefied biomasses and their parent material were tested in an isothermal plug flow reactor, which is able to rapidly heat the biomass particles to a maximum temperature of 1400 ºC at a rate of 104 ºC/s, similar to the conditions in actual power plant furnaces. During every devolatilization test, the devolatilized biomass particles were collected and analyzed to determine the weight loss based on the ash tracer method. According to the experimental results, it can be concluded that biomass decreases its reactivity after torrefaction, and the deeper of torrefaction conducted, the lower the biomass reactivity. Furthermore, based on a two-competing-step model, the kinetic parameters were determined by minimizing the difference between the modeled and experimental results based on the least-squares objective function, and the predicted weight losses exhibited a good agreement with experimental data from biomass devolatilization, especially at high temperatures. It was also detected that CO and H2 are the primary components of the released volatile matters from the devolatilization of the three torrefied biomasses, in which CO accounts for approximately 45-60%, and H2 accounts for 20-30% of the total volatile species

Flame characteristics of pulverized torrefied-biomass combusted with high-temperature air

In this work, the flame characteristics of torrefied biomass were studied numerically under high-temperature air conditions to further understand the combustion performances of biomass. Three torrefied biomasses were prepared with different torrefaction degrees after by releasing 10%, 20%, and 30% of volatile matter on a dry basis and characterized in laboratory with standard and high heating rate analyses. The effects of the torrefaction degree, oxygen concentration, transport air velocity, and particle size on the flame position, flame shape, and peak temperature are discussed based on both direct measurements in a laboratory-scale furnace and CFD simulations. The results primarily showed that the enhanced drag force on the biomass particles caused a late release of volatile matter and resulted in a delay in the ignition of the fuel-air mixture, and the maximum flame diameter was mainly affected by the volatile content of the biomass materials. Furthermore, oxidizers with lower oxygen concentrations always resulted in a larger flame volume, a lower peak flame temperature and a lower NO emission. Finally, a longer flame was found when the transport air velocity was lower, and the flame front gradually moved to the furnace exit as the particle size increased. The results could be used as references for designing a new biomass combustion chamber or switching an existing coal-fired boiler to the combustion of biomass

CFD approach for unburned carbon reduction in pulverized coal boilers

Low-NO x technologies are widely used in pulverized coal boilers, but they usually produce high levels of carbon in the fly ash. High levels of unburned carbon represent fuel loss, so the overall boiler efficiency is reduced. Additionally, the higher carbon content affects the suitability of fly ash for cement applications. The purpose of this paper is to provide a CFD approach for unburned carbon reduction by optimizing operating conditions. In this paper, three different boiler loads were simulated: 200 MW, 170 MW, and 140 MW. The air supply system was simulated previously for preparing as precise as possible boundary conditions. At last, the unburned carbon level of every burner was investigated, and the effects of residue residence time and the local fuel-air momentum ratio are discussed in detail. According to the predicted results, operating conditions and the residence time of the coal particles affects the unburned carbon level in fly ash. Operating conditions play a more significant role during the combustion process, while the residence time affects char burnout only when the burners location is low. Therefore, it is concluded that a cost-effective method could be developed for reducing the unburned carbon level in ash and correspondingly, the loss on ignition level. First, it is necessary to determine which burners are operating under poor conditions through CFD analysis. Then, the fuel air momentum ratios of those burners should be modified by changing the operating conditions, meanwhile increasing the residence time of coal particles to ensure complete combustion

Influence of reaction atmosphere (H2O, N2, H2, CO2, CO) on fluidized-bed fast pyrolysis of biomass using detailed tar vapor chemistry in computational fluid dynamics

Secondary pyrolysis in fluidized bed fast pyrolysis of biomass is the focus of this work. A novel computational fluid dynamics (CFD) model coupled with a comprehensive chemistry scheme (134 species and 4169 reactions, in CHEMKIN format) has been developed to investigate this complex phenomenon. Previous results from a transient three-dimensional model of primary pyrolysis were used for the source terms of primary products in this model. A parametric study of reaction atmospheres (H2O, N2, H2, CO2, CO) has been performed. For the N2 and H2O atmosphere, results of the model compared favorably to experimentally obtained yields after the temperature was adjusted to a value higher than that used in experiments. One notable deviation versus experiments is pyrolytic water yield and yield of higher hydrocarbons. The model suggests a not overly strong impact of the reaction atmosphere. However, both chemical and physical effects were observed. Most notably, effects could be seen on the yield of various compounds, temperature profile throughout the reactor system, residence time, radical concentration, and turbulent intensity. At the investigated temperature (873 K), turbulent intensity appeared to have the strongest influence on liquid yield. With the aid of acceleration techniques, most importantly dimension reduction, chemistry agglomeration, and in-situ tabulation, a converged solution could be obtained within a reasonable time (∼30 h). As such, a new potentially useful method has been suggested for numerical analysis of fast pyrolysis

Torrefaction for fuel switching from coal to pure biomass in power plants

Torrefaction changes the elementary composition of biomass and moves it towards to coal, and accordingly, torrefaction based co-firing system in a pulverized coal boiler have been proved as a promising option for direct co-firing with a large percentage of biomass. This work examined and assessed various torrefaction degrees influencing on emissions reductions and system performances in a 200MWe power plant. The raw PKS was torrefied at four different torrefaction temperatures, namely, 200°C, 250°C, 270°C, and 300°C, respectively. A series of analyses were performed to understand the impacts of torrefaction temperatures on mill power requirements, pollutions emissions, and boiler efficiency. According to the results, an enhanced torrefaction caused more energy consumption on biomass pretreatment process but less energy consumption on biomass grinding. When considering the boiler efficiency and emissions in together, torrefaction temperature of 275 °C is property option both for high boiler efficiency of 95% and a lower NOx emission of 100 mg/Nm3. A high torrefaction temperate is required when expecting an even lower NOx emission, but the boiler efficiency would be reduced at the same time. Therefore, a balance consideration of combustion efficiency and emission should be made for torrefaction based biomass-fired boiler