Ni−W/ZrO2Ni-W/ZrO_2 nanocomposites obtained by ultrasonic DC electrodeposition

Composite coatings consisting of a nanocrystalline Ni–W alloy matrix reinforced with ZrO2 particles (average size of 50 nm) were synthesized by electrochemical deposition assisted by an external ultrasonic field. The Ni–W/ZrO2 coatings were deposited from aqueous sulphate–citrate electrolytes containing zirconia nanopowder in suspension on steel substrates in a system with a rotating disk electrode (RDE). The influence of relevant processing parameters (i.e., concentration of zirconia powder in plating bath, current density, hydrodynamic conditions, ultrasonic field frequency) on the composite characteristics was discussed. Based on micromechanical (microhardness, Young’s modulus) and microstructural (morphology, phase composition, crystallite size) properties of the coatings, the conditions for electrodeposition of crack-free, homogeneous Ni–W/ZrO2 nanocomposites with enhanced functional properties have been developed

Elektroosadzanie i właściwości nanokrystalicznych stopów na osnowie niklu z trudnotopliwym metalem z kąpieli cytrynianowych

Głównym celem pracy było ustalenie optymalnych warunków procesu elektroosadzania metalicznych powłok Ni-Mo o podwyższonych właściwościach mikromechanicznych. Charakteryzowane stopy zostały osadzone na podłożu ze stali ferrytycznej, w warunkach galwanostatycznych, w modelowym układzie z wirujaca elektroda dyskowa (WED), z wodnych kompleksowych roztworów cytrynianowych zawierających sole niklu i molibdenu. Określono wpływ pH elektrolitu (regulowanego przez dodatek kwasu siarkowego lub amoniaku) na zawartość molibdenu w stopie, jakość osadów, jak również wydajnosc pradowa procesu elektroosadzania. Stwierdzono, że wzrost pH jest związany ze stopniowym zwiększaniem zawartości molibdenu w powłokach. Maksymalna zawartość molibdenu uzyskano w stopach wydzielonych z kąpieli galwanicznej o pH 7, gdzie jednocześnie zaobserwowano najwyższe stężenie cytrynianowych, elektroaktywnych kompleksów molibdenu typu [MoO4(Cit)H]4?-(Cit=C6H5O3-7 ). Dla wybranej kąpieli galwanicznej o optymalnym pH badano wpływ gęstości prądu katodowego (kluczowego parametru operacyjnego, kontrolującego między innymi skład chemiczny oraz mikrostrukturę, w tym skład fazowy i rozmiar krystalitów) na właściwości mechaniczne i tribologiczne wytworzonych powłok. Wykazano, że w całym analizowanym zakresie gęstości prądu, otrzymano powłoki Ni-Mo bez siatki mikropęknięć, o dobrej adhezji do stalowego podłoża, charakteryzujące się podwyższoną twardością w zakresie 6.5 do 7.8 GPa. Ponadto, powłoki osadzane przy wyższych gęstościach prądu (powyżej 3.5 A/dm2) odznaczają się zwartą i jednorodną mikrostrukturą, a tym samym najwyższą odpornością na zużycie przez tarcie.The main aim of the present work was to determine the optimal conditions for electrodeposition of metallic Ni-Mo coatings of enhanced micromechanical properties. These alloys were electrodeposited on the ferritic steel substrate, under galvanostatic regime in a system with a rotating disk electrode (RDE), from an aqueous citrate complex solution containing nickel and molybdenum salts. The effect of the electrolyte solution pH (adjusted by sulphuric acid or ammonia) on the molybdenum content and on deposit quality as well as on the current efficiency of the electrodeposition process, has been studied. It was established that increase of bath pH is correlated with gradual increase of molybdenum content in deposits up to pH 7, where the maximum concentration of Mo(VI) electroactive citrate complex ions [MoO4(Cit)H]4- (Cit= C6H5O7-3 ) in plating bath was observed. In the selected bath of the optimum pH value, the effect of cathodic current density, as a crucial operating parameter which strongly controls the chemical composition and microstructure parameters (e.g. phase compositions, crystallite size), on the mechanical and tribological properties of the resulting coatings has been determined. It has been shown that - under all investigated current density range - crack-free, well adherent Ni-Mo coatings, characterized by microhardness of 6.5-7.8 GPa, were obtained. Alloys deposited at higher tested current densities (above 3.5 A/dm2) were characterized by compact and uniform microstructure, and thus had the highest wear and friction resistance

Finansowe uwarunkowania decyzji ekonomicznych

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Structure characterization of nanocrystalline Ni-W alloys obtained by electrodeposition

Ni–W coatings of different tungsten content (2–50 wt%) were electrodeposited on a steel substrates from an aqueous complex sulfate–citrate galvanic baths, under controlled hydrodynamic conditions in a Rotating Disk Electrode (RDE) system. The optimum conditions for the electrodeposition of crack-free, homogeneous nanocrystalline Ni–W coatings were determined on the basis of the microstructure investigation results. The XRD structural characterizations of Ni–W alloy coatings obtained under different experimental conditions were complemented by SEM and TEM analysis. Results of the study revealed that the main factor influencing the microstructure formation of the Ni–W coatings is the chemical composition of an electrolyte solution. X-ray and electron diffraction patterns of all nanocrystalline Ni–W coatings revealed mainly the fcc phase structure of an α-Ni(W) solid solution with a lattice parameter increased along with tungsten content. The use of additives in the plating bath resulted in the formation of equiaxial/quasifibrous, nanocrystalline Ni–W grains of an average size of about 10 nm. The coatings were characterized by relatively high tensile residual stresses (500–1000 MPa), depending on the electrodeposition conditions. Ni–W coatings exhibited weakly pronounced fiber type 〈1 1 0〉 crystallographic texture, consistent with the symmetry of the plating process. Coatings of the highest tungsten content 50 wt% were found to be amorphous

Microstructure-properties relation of hydrostatically extruded absorbable zinc alloys:Effect of Mg and Cu addition on corrosion properties and biocompatibility

Pure Zn is well-known for its appropriate corrosion rate, making it suitable for use as future absorbable implants. Yet, it suffers from insufficient strength, thus, both plastic deformation and alloying are required. Hydrostatic extrusion has proven to be an efficient technique, providing high mechanical properties for zinc alloys. However, its effect on degradation rate and biocompatibility of Zn alloys remains unknown. Thus, within the present study, an attempt to evaluate those properties has been made on hydrostatically extruded pure Zn, Zn–Mg and Zn–Mg–Cu alloys. The materials were characterized by advanced microscopy techniques and uniaxial tensile tests. Corrosion properties were assessed based on electrochemical and static immersion tests. Finally, the cytotoxic effect of zinc extracts on endothelial cells were examined by standard MTT assays combined with confocal imaging. The results showed that hydrostatic extrusion results in significant refinement of α-Zn grains and the intermetallic phase Mg2Zn11 for the investigated alloys. The alloys exhibited ultimate tensile strength exceeding 300 MPa and elongation higher than 20%. Corrosion tests demonstrated that all the materials showed a similar level of degradation rate. Moreover, the uniform distribution of the intermetallic phase contributed to homogeneous corrosion of Zn alloys. Biological studies indicated that the least cytotoxic response in endothelial cells was obtained for the Zn–Mg alloy. Such an effect was caused by the limited amount of released Zn ions in the favor of Mg ions. The refinement of α-Zn grains and intermetallic phases caused by hydrostatic extrusion were key factors determining the performance of Zn-based materials.</p